MG08/15: The last furlong?

Custom builds, Imperial Era, Inter-War (1918-1939), Machine-Guns, MG08/15, Weapons

Thos of you who have followed Vintage Airsoft for some time will recognise this and be like: “Is he STILL working on that?”. Well, yes. I swear if something could go wrong on this build, it did. At least once. 

So, here’s hoping this is the last build post at long last!

One of the problems was the air seal between the gearbox and the hop unit. This it turned out was caused by flex between these parts, resulting in variation from shot to shot.

 

In the end, I re-designed the mounting plate to feature a hop-up ‘vise’ to hold the unit in place really solidly. There isn’t any wobble in this sod. 

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I had to make a few mods to the trigger unit design and the bottom of the baseplate to work together, but now the trigger raises a sear which sets off the microswitch in the gearbox itself.

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In place, clamped down! I’m still using the same feed system as before. 

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The feed tube comes out to meet the magazines.

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Oh yes, new grips. I wasn’t happy with the old ones, one wasn’t quite spot on, but as with all things the second attempt was much better. I’ve used hardwood this time (as opposed to laminate) and cut in cross-hatching for grip.

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Topping up the paintwork. 

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I’m really looking forward to having the finished photos on this at last.

 

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

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Airsoft Welrod: Part 1

Cold War, Custom builds, pistol, Suppressed, Weapons, Welrod, WWII

Our long-term readers may remember a long time ago an introduction to the Welrod.

 

While the initial project was for an airsoft model, it ended up being an inert replica for the client in question. Well, the Welrod is back for another attempt at the quietest airsoft pistol around!

The base gun for this is a double-action non blow back CO2 pistol. For those of you who like the internals of guns here is a picture!

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In order to keep things simple (K.I.S.S. or Keep It Simple, Stupid is my motto), I’m keeping as much of the frame as possible as it does a good job of holding the internals and designing a new frame… well suffice to say that life is short. The red coloured areas will be removed over the course of the build.

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The donor with several of the red panels cut away on one side. I actually quite like the slightly steampunk aesthetic of being able to see some of the internals.

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The receiver in progress, the first step is to cut out a recess for the donor.

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Which, with both halves now matching, fits in very nicely. Inside the tube is a buffer that holds the front of the barrel and stops the mainspring. In theory this could be adjustable to make the barrel unit strike the valve harder/softer to control FPS. I’m not sure at this stage how feasible this would be though.

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The front cap and back cap, freshly turned on the lathe! Both parts are in mild steel so will match the rest of the receiver nicely when all finished. The dip around the muzzle is to disperse the muzzle blast more effectively when used at point-blank range. Which it often had to be as accuracy was pretty appalling with the original!

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A close-up of the back end.

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The next stage is to make the trigger guard and housing unit, then modify the pistol grip.

 

If you would like to discuss commissioning a gun of your own or want to see more content like this,feel free to drop us an email at: enquiries.vintageairsoft@gmail.com to discuss or join us on Facebook!

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P04 Navy Luger: Complete

Custom builds, Era, Imperial Era, Luger P04, pistol, Products, Weapons, WWI, WWII

Some pictures of the completed build! It’s not 100%, I think I will re-visit the rear sight at some point in the future and improve on the shape a little.

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With the exception of the areas left in the white, there is a thin coat of paint over the whole pistol in a dark blue, to try and simulate the blued effect of the original. It is quite successful, though the dream is to have an all steel model that is correctly blued!

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The text is slightly highlighted with off-white paint to improve visibility as well as authenticity.

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The original magazine plugs of the era were wooden, sadly this can’t be achieved with this model but I have painted them to give some of the effect for now until I can find a solution.

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And the DWM mark on the toggle lock. I need to find a way to fill this more effectively with paint, for some reason the usual technique isn’t working so well but the etching itself was satisfying!
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If this post has inspired you to want a gun of your own, drop us an email at: enquiries.vintageairsoft@gmail.com to discuss or join us on Facebook!

You can also buy many of our finished products in our Etsy store.

 

To see the whole of this build from the start, you can see it here.

MG08/15: Improved internals

Custom builds, Machine-Guns, MG08/15, Weapons, WWI, WWII

When I went to test the MG08/15 the other day out of the workshop I had one of those frustrating moments when something that worked fine in the workshop didn’t! The gun was firing groups like a shotgun at hopelessly low FPS.

I decided the issue was in a poor BB transition from the chamber to the barrel so a fix was in order to smooth this out.

Instead of one screw locking the barrel in place, which offset it slightly, I added another two screws to hold it centrally. This eliminates the step the BB was having to take to get into the barrel, causing that appalling firing pattern.

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A quick test run at my local indoor site proves satisfactory! Just a little tweak to the hop nub should have this beauty field ready in no time.

If this post has inspired you to want a gun of your own, do drop us a line on enquiries.vintageairsoft@gmail.com to discuss or find us on Facebook.

You can buy the face mask I was wearing in the second video in our Etsy store.

MG08/15: Upgraded internals

Custom builds, Machine-Guns, MG08/15, Products, Weapons, WWI, WWII

A quick video to show you what this gun shot like prior to a couple of improvements!

It was a little inconsistent, though bear in mind that this is without the hop set at all. There are several improvements that have been made since then to improve consistency and power.

Firstly, a large, stiff spring holds both the outer barrel and the hop unit in place against the gearbox.

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At this point, it became apparent that having quick-replacement magazines is a bit pointless as any magazine for this gun will be a high-capacity one. As a result I dropped this idea and went for the far more secure (and better feeding) fixed version.

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This can still be swapped between an electronic hi-cap (stored in an MG42 ammunition box, as used in WW2 with the MG08/15) and a smaller hi-cap that can be stored in the drum itself.

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A drum magazine lock was added to stop the drum from opening unexpectedly. The crank handle on the original was used to wind in the cloth bullet belt. It is fixed on this and the sides of the spindle hold the magazine in place.

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The details on the water tank, filling cap and steam hose connector.

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The small magazine attachment for the drum magazine. This attaches to the top of an M14 magazine.

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A top-up of paint to get it pretty before testing!

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Ready to go!

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The elevation adjustment and rear sight.
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If this post has inspired you to want a gun of your own, do drop us a line on enquiries.vintageairsoft@gmail.com to discuss or find us on Facebook.

The MP28 in context

Custom builds, MP28, Products, Sub Machine-guns, Weapons, WWI, WWII

Yesterday, the owner of the MP28 came to collect his new gun and kindly brought his WW1-era Sturmtruppen impression for some photographs! The whole impression is mildly terrifying and it’s fair to say you wouldn’t want him appearing in front of you on a dark night…
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Although the MP28 isn’t a small fire-arm, it is very compact compared to the standard German service rifle, the G98 and even compares favourably to the K98a then in service with  advance units. Add in that the rate of fire is significantly higher than any bolt-action rifle and you have a fearsome new weapon for trench raiding.

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Jim has made and modified much of this uniform himself.

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Particularly noteworthy is the gas mask, in which he has replaced the glass vision ports with  mesh.

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He hand-painted his Stahlhelm based on photographs of originals, that distinctive block-camouflage was used by both sides in various forms, sometimes including unexpected colours like vivid yellows and sky blues.

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And of course, a vital part of any Sturmtruppen’s outfit, the spade:

“But the bayonet has practically lost its importance. It is usually the fashion now to charge with bombs and spades only. The sharpened spade is a more handy and many-sided weapon; not only can it be used for jabbing a man under the chin, but it is much better for striking with because of its greater weight; and if one hits between the neck and shoulder it easily cleaves as far down as the chest”

Eric Maria Remarque, All Quiet on the Western Front.

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You can follow the long process of building the MP28 here. This version has both a safety catch and a select-fire system built in with elevation and windage-adjustable rear sight.

If this replica firearm is of interest to you, please do get in touch at: enquiries.vintageairsoft@gmail.com or join us on our Facebook page. Don’t forget you can buy many of our complete products via Etsy, though builds like this are made to order.

LAW M72 V0.2 and v0.3

Anti-Tank, Area effect, Cold War, LAW, War on Terror, Weapons

For those of you who have been following the blog for some time, you may remember the first rendition of the LAW M72 light anti-tank weapon built out of plastic tubing and fibreglass. Since then Vintage Airsoft has been working slowly in the background on several anti-tank weapons including an improved version of the LAW.

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When we say a while, we mean it. This is a photo of the new trigger mechanism housing being bent into shape in the old workshop.

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The housing in shape.

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When products are in development, they undergo a LOT of tweaking and changes in design, this photograph is a case in point. A dramatic change to the design of the shell meant that the original spacer would no longer fit, making it time for a gaffer-tape based solution.

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One of the modified trigger units straight after being brazed.

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This is the sear bar straight after being brazed. The protrusion nearest the camera is the sear, which is pushed down inside the tube above and allows the bar to slide forward under spring tension.

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The sear unit in position under the trigger mechanism housing. At the back is the wire that actuates the firing pin.

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Here you can see the firing pin (screw) and the actuator rod that the wire pulls to depress the pin. It certainly isn’t pretty but it did work. However this mechanism would be unsuitable for field use as it is unsafe to drop. However the principal can be applied to a more elegant system…

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The new trigger mechanism. The transfer bar is pulled forward by a tension spring and is controlled by a sear activated by the trigger.

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In place on the launcher, the tabs attached to the trigger unit can be welded down. The trigger unit can still be removed by undoing the screws and lifting straight out for servicing. There is also a tab that lines up with the hole in the cocking handle through which an R-clip or pin will be inserted as a safety catch.

 

And finally, painted up for testing! This will be painted green for production, but as it is a prototype the finish just needs to protect it from the elements.

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If this product is of interest to you, please do get in touch at: enquiries.vintageairsoft@gmail.com or join us on our Facebook page. Don’t forget you can buy our complete products via Etsy.

 

Oh, for those of you who want to see/hear the dry-firing….

Lanchester to T100 conversion: Complete

Custom builds, Products, Sub Machine-guns, T100/44, Weapons, WWII

This has been such a good build. A really enjoyable conversion where I could take time shaping a beautiful, authentic stock and assemble some simple fittings to produce a reasonably authentic and very distinctive piece. Another enjoyable aspect was learning about a gun I didn’t know much about before, from a firearms design culture somewhat divorced from what I am used to in the west.

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First picture: The completed T100 with the Lanchester parts it came with (not made by me but a home-build Sten project).

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And a view of the T100. As you can see, this has a new fore-end and a standard Sten magwell.

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Close-up on the front band, on which the foresight post and front sling mount is placed. Underneath the paint the sling mounts have been oil blacked to resist wear for longer.

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The rear sight is not correct for the T100, this came with the Lanchester but would need entirely removing to be more correct. Early T100s came with a laughably small tangent sight at the very back of the receiver tube, but when I make another T100 I will equip it with the later fixed peep sight, which is more suited to such a gun.

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A close-up of the new trigger, guard and the cavalry sling mount.

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And a final view of the far side of the stock and rear sling swivel. You can also see clearly on this side the join in the stock used by the Japanese to improve material use efficiency.

 

This is clearly not a 100% true replica. In terms of inaccuracies, I have already mentioned the rear sight. Also, the T100 fed from a curved magazine with the magazine housing inclined slightly forward. This is a project for the longer term. The operating handle and the slot it runs in is higher while the ejection port is lower. The overall shape is slightly lower profile but there would be no way of using the Lanchester without massive, irreversible modifications which somewhat defeats the point!

 

For use, I think the gun’s owner will be very please with the ergonomics, coupled with the Sten’s excellent internals it should serve very well.

 

If you like the look of this gun and would like one, or a build of your own that we don’t currently offer please do get in touch! Email us on enquiries.vintageairsoft@gmail.com or get in touch via our Facebook page.

Lanchester to T100 SMG

Custom builds, Sub Machine-guns, T100/44, Weapons, WWII

History

The T100 SMG was a Japanese sub machine-gun produced during the Second World War. Two versions were made, the earlier T100/40 was excessively complex and quite frankly, a bit useless. Later on in the war the T100/44 was brought in to massively simplify production and produced a faster-firing and much more reliable weapon.

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T100/40. Note massive bayonet lug and bipod.

 

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T100/44. Image courtesy of James D Julia (Maine).

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T100/44. Image courtesy of James D Julia (Maine).

The build

This build will be a lookalike gun made for WWII Airsoft games set in the Pacific. The client has supplied me with a home-built Lanchester based on an AGM Sten to work from.

First step is to remove the recess for the action to go. The trigger mechanism housing on the donor gun has been heavily modified already to reduce its bulk which is helpful this!

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Then the rest of the buttstock can be glued on. Most if not all Japanese firearms were made in this way due to material shortages.

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While this is drying, I can get to work on the barrel shroud.

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The template guides where the holes go accurately. All the tubular components together below:

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And brazing the muzzle brake:

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One really nice feature of the T100 as far as manufacturing goes is that all the accessories mounted on the barrel shroud are on this band at the front. This makes it very easy to place everything without wielding the large workpiece.
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Now dry, I can get to work marking out the body of the stock.

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Which is roughed out on the scroll saw before proceeding with shaping.

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And routing out the slim finger grips at the fore-end.

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Fitting the Lanchester action to the stock is, as always, slow work!

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But eventually it is there.

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Once tightened down with the mounting screw it sits very snugly in the stock. The balance of the gun is set very high due to the action being sat high-up on a slim wooden stock. You can also see the new trigger in its initial stages.

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The new trigger guard in place and recessed into the stock.

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At this point the stock is sanded down, ready for oiling and the buttplate fitted.

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In this photograph you can just about see the join between the two pieces of wood that make up the stock.

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The buttplate is, unconventionally, wooden as well. Attached with two panel pins. Although this seems a bit pointless, the side grain of the wood is less likely to be damaged by grounding the stock than the end grain, which would splay and splinter with repeated exposure.
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After several coats of danish oil followed by a coat of Hardwax oil the stock is looking pretty fine. The join between the two stock pieces is subtle, perhaps a bit too much to be authentic but the oil does boost the contrast in the grain very well and the butt plate shows up nicely.

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Skipping ahead, the barrel band is welded together. Underneath is the bayonet lug and on the right side is the unusual sling swivel arrangement. The parts of the swivel are oil blacked as they will be worn much more heavily. The rest will be painted as it is quite a large item to try and oil black.

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The remaining small parts are oil blacked and fitted to the stock.

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On the left of the stock is an unusual sling arrangement which I have reproduced. The position and design is very much in the style of a cavalry carbine. Although this particular sling swivel is non-functional it does rotate much like the original.
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Now it is time for final assembly and fitting, plus a couple of last details. Pictures of the final product to follow!

 

Like this gun? Why not email us on enquiries.vintageairsoft@gmail.com to find out more. Also, why not check out our Etsy page where we have ready-made kits and accessories?

PIAT: Part Two

Anti-Tank, Area-effect, PIAT, Weapons, WWII

PIAT Part One was quite a while ago now and the project had to take a bit of a back seat for a while. Since then it has undergone a few changes to improve it and get it working!

Firstly, the shell holder is now welded onto the receiver for strength and simplicity. The whole unit now strips from the back.
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The back now uses a bayonet locking lug system to hold the internals in place.

_DSF6892 The trigger mechanism is now also smaller and smoother to operate, so it now looks like this:
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With the prototype shell in place! The production shells will be much more authentic in shape, this is just a proof of concept at this stage.

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Time for a first coat of paint. Panzer green will do to prevent rust for now, though surviving examples are painted everything from a forest green to a chocolate brown.

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Time for a bit of bang:

If you like the look of this piece and would like a build of your own or want to support this project please do get in touch! Email us on enquiries.vintageairsoft@gmail.com or get in touch via our Facebook page.

Don’t forget to visit our Etsy page HERE.