Stopping Rifle: Build 1

Custom builds, Imperial Era, Inter-War (1918-1939), Sporting Arms, Stopping Rifle, Weapons

The Stopping Rifle is being built from a Hwasan double barrelled shotgun. The guns themselves are alright, however their standard shells are pretty awful. As a result…

The first step in the stopping rifle build is making usable shells for it. I’m wanting to keep the chunky feel of the standard shells, but with the reliability of something better. Many Hwasan users convert their shotguns to take APS shot shells, I’ll be doing something along those lines by making special shells in the style of .700 Nitro-Express.

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These are 3D printed, painted up and, though I say so myself, look great. This is one type next to an airsoft Webley shell for scale.

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This will have a barrel in it to increase velocity of the 1-2 BBs it will take for a bit more range over a standard shot shell. I’ll make some shot shells for close up work as well.

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On top, I’ll fit these distinctive Express sights. These were designed to allow the shooter to shoot quickly in an emergency as well as fairly precisely when more time was had.

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On the original rifle each leaf was for a fixed range, typically between 50-500 yards depending on the calibre.

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These could be folded down quickly to change the range easily.

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When lined up, the vertical white line helps with foresight acquisition.

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In the real world, I cut out my walnut buttstock.

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Cutting and fitting it to the action was a very involved process.

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To get to this stage took about two hours of solid work. The receiver cutout for this is incredibly complicated, with lots of nooks and crannies.

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Another hour and a half or so later, the action is pretty much fitted.
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The metalwork is recessed quite deep into the wood at this stage, which can be cut back to fit closely. This excess makes it harder initially to fit the metalwork, but it does mean that there won’t be a big shelf between the metal and the wood.

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As you can see, there’s a tiny gap between the stock and action, which I will fill with an oil finished steel fillet which should make a nice contrasting join.

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Next I use the electric planer to take the thickness down to meet the action and add some very rough curves.

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Before achieving the rough shape with the hand plane, drawknife and palm plane.

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If you are interested in this project you can see the introduction here. If you have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

 

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Stopping Rifle: Introduction

History, Imperial Era, Inter-War (1918-1939), Sporting Arms, Stopping Rifle, Weapons

The Stopping Rifle is an oddity today, a hang-over from the Golden Days of trophy hunting in the deepest, darkest parts of Africa and the sub-continent.

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Theodore Roosevelt, prolific trophy hunter. Famed for sparing a bear cub and inventing the ‘Teddy’ bear. This elephant was not so fortunate.

The stopping rifle is still part of the (now much rarer) expedition through dangerous game country. When dealing with large and dangerous animals such as the hippopotamus, lions, elephants and tigers, you need a gun that is capable of not only killing the animal quickly, but dropping it on the spot mid-charge.

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While many conventional rifles may be capable of killing an animal at range, if an animal is close enough to your party to make a charge such projectiles can go clean through even a critical area, with the animal not realising it is dead until it has mauled you.

 

As a result stopping rifles fire heavy, slow bullets. A typical 7.62 NATO bullet is 10-11g, a .450 Nitro Express bullet on the other hand is closer to 32g. .700 Nitro Express at 65g is another level entirely.

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.500 NE compared with some more common rounds. Bigger than this you really only have heavy military use rounds and oddball cartridges like the .950 JDJ.

So, why two barrels? Well, given the need for a quick follow-up shot has been around since before the invention of the modern cartridge a second barrel was the only option. However this design classic has survived through not only the bolt-action era but even beyond semi-automatics.

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A taxidermy exhibit at the Royal Armouries Museum, Leeds, Yorkshire, Great Britain. The hunter appears to be using a double percussion gun while his guide reloads the first one.

Firstly, you can switch between triggers very quickly, far faster than operating a bolt. Although modern semi-autos could handle the pressure of these large cartridges, they are far more prone to being affected by the dirt and dust which on long expeditions is a fact of life: especially for a gun that has to be carried ready to fire at all times under severe pressure.

Express sights feature a huge V-notch, with several separate leaves for different fixed ranges. This unusual BSA design also has an adjustable leaf. This design allows for some precision use at close range when there is time, but also allows the shooter to use the foresight as a bead in emergencies.

 

So this hold-over from the Victorians still has its uses and these rifles are still some of the most beautiful examples of private and custom gunsmithing around.

I will be building my own stopping rifle for airsoft use of course, for a safari-type load out, probably paired with the Webley MkVI.

 

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

State of the Vintage Airsoft 2017 1 of 2

Complete builds, Custom builds

So, the New Year has come round once again. It’s time to look back at the last year’s work and forward to what’s coming in 2018!

 

2017’s top projects

The MG08/15 is FINALLY FINISHED! Hurrah! This thing has been the bane of my life for three years. If something could go wrong, it did go wrong. Several times.

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The Sten MkIV. I’ve not shared the build for this yet as it was a quick side project. This is very fun to use and the ability to make it compact very quickly is a really nice feature.

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The G43 (MkII version!). I know there is some excitement around this, although it’s not a world first by any means, I am very pleased with the end result.

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The Webley snubnose was another side project, starting out life as a Well Webley this is now a useful little sidearm to tuck into my battledress for emergencies!

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The Lee-Enfield No.5 Mk1 ‘Jungle Carbine’. A personal build, quite a few people have asked for them but no-one has committed, so I decided to make one anyway! This is my up close and personal sneaky rifle, with a custom piston and cylinder head to keep noise to a minimum. In that respect rather unlike the original…

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The Pritchard-Greener bayonet has proven very popular. Its novelty value and iconic design is so appealing and I’m sure it will prove popular in Great War Airsoft circles. You can find it on the Etsy store here.

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The K98k VSR conversion is a beauty (though I say so myself). This gun was for a friend of mine, I can see these being a great first conversion job for a rookie airsoft gun builder and I’ll be offering kits to help people do this.

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This LMG25 is I believe a unique airsoft piece. Taking AK magazines, this was built for a contingent of Swiss Border re-enactors so you may see it on the UK show circuit this year.

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I’ve done a few infantry portable artillery bits this year. I did a light version of the SMBL 2″ mortar, ideal for mid-late WWII units, this is one of the more practical mortar designs for regular skirmishing.

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A more sophisticated light mortar was the M2 60mm mortar, this has full elevation and windage control to allow for very precise targeting of enemy positions.

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I converted the D-Boys G98 conversion to VSR, I now use this myself with a Mancraft kit.

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The FG42, probably the second most popular project, only beaten to the top spot by the G43. A lot goes into this build, the details of the folding and adjustable sights, trigger unit and bipod, not to mention the intricate hollow furniture makes this an involved process but with a very satisfying result.

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The Lanchester was probably my favourite customer SMG this year, I’ve been wanting to do one for ages, and would love to see it paired with a Royal Navy Commando load out.

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I’ve also expanded the range of rubber knives this year, including this NR-40, for Russian re-enactors and airsofters.

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Stuff I’ve done that isn’t building guns (directly)

One of my major advances this year is building a furnace in which I can melt aluminium. The next step is to build an oven so that I can heat up and dry out my investment moulds more effectively to get production quality castings.

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I got chance to play American Civil War Airsoft in the latter half of 2017, muzzle loading guns and blatting off three shots per minute is so much more fun than it sounds. I sincerely hope to see more of this in 2018.

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I also jumped forward in time from my usual WWII-era equipment to something a bit more modern. My mid-1970s impressions are developing slowly, with the next major step being to sort a helmet. Then I’ll be covered for most of my Cold War impressions.

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And I finally lost my rag trying to balance my webbing on normal coat hangers. I made a heavy duty, straight backed hanger so that the webbing would stay on it in the wardrobe. 20 minutes well spent preserving my sanity.

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Upcoming in 2018

2018 already has some exciting projects for me. I’ve already got another unusual LMG underway, a couple of rifle builds in the works and I’m hoping to finally have the Welrod done.

I’m also hoping to have a Vintage Airsoft meet up event, once I’ve secured a site I’ll be sharing details here and over at the Facebook page.

 

Wishing you all a happy and interesting 2018,

Dom

 

MG08/15: The last furlong?

Custom builds, Imperial Era, Inter-War (1918-1939), Machine-Guns, MG08/15, Weapons

Thos of you who have followed Vintage Airsoft for some time will recognise this and be like: “Is he STILL working on that?”. Well, yes. I swear if something could go wrong on this build, it did. At least once. 

So, here’s hoping this is the last build post at long last!

One of the problems was the air seal between the gearbox and the hop unit. This it turned out was caused by flex between these parts, resulting in variation from shot to shot.

 

In the end, I re-designed the mounting plate to feature a hop-up ‘vise’ to hold the unit in place really solidly. There isn’t any wobble in this sod. 

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I had to make a few mods to the trigger unit design and the bottom of the baseplate to work together, but now the trigger raises a sear which sets off the microswitch in the gearbox itself.

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In place, clamped down! I’m still using the same feed system as before. 

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The feed tube comes out to meet the magazines.

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Oh yes, new grips. I wasn’t happy with the old ones, one wasn’t quite spot on, but as with all things the second attempt was much better. I’ve used hardwood this time (as opposed to laminate) and cut in cross-hatching for grip.

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Topping up the paintwork. 

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I’m really looking forward to having the finished photos on this at last.

 

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

Airsoft Welrod: Part 1

Cold War, Custom builds, pistol, Suppressed, Weapons, Welrod, WWII

Our long-term readers may remember a long time ago an introduction to the Welrod.

 

While the initial project was for an airsoft model, it ended up being an inert replica for the client in question. Well, the Welrod is back for another attempt at the quietest airsoft pistol around!

The base gun for this is a double-action non blow back CO2 pistol. For those of you who like the internals of guns here is a picture!

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In order to keep things simple (K.I.S.S. or Keep It Simple, Stupid is my motto), I’m keeping as much of the frame as possible as it does a good job of holding the internals and designing a new frame… well suffice to say that life is short. The red coloured areas will be removed over the course of the build.

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The donor with several of the red panels cut away on one side. I actually quite like the slightly steampunk aesthetic of being able to see some of the internals.

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The receiver in progress, the first step is to cut out a recess for the donor.

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Which, with both halves now matching, fits in very nicely. Inside the tube is a buffer that holds the front of the barrel and stops the mainspring. In theory this could be adjustable to make the barrel unit strike the valve harder/softer to control FPS. I’m not sure at this stage how feasible this would be though.

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The front cap and back cap, freshly turned on the lathe! Both parts are in mild steel so will match the rest of the receiver nicely when all finished. The dip around the muzzle is to disperse the muzzle blast more effectively when used at point-blank range. Which it often had to be as accuracy was pretty appalling with the original!

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A close-up of the back end.

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The next stage is to make the trigger guard and housing unit, then modify the pistol grip.

 

If you would like to discuss commissioning a gun of your own or want to see more content like this,feel free to drop us an email at: enquiries.vintageairsoft@gmail.com to discuss or join us on Facebook!

You can buy many of our finished products in our Etsy store.

P04 Navy Luger: Complete

Complete builds, Custom builds, Era, Imperial Era, Luger P04, pistol, Products, Weapons, WWI, WWII

Some pictures of the completed build! It’s not 100%, I think I will re-visit the rear sight at some point in the future and improve on the shape a little.

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With the exception of the areas left in the white, there is a thin coat of paint over the whole pistol in a dark blue, to try and simulate the blued effect of the original. It is quite successful, though the dream is to have an all steel model that is correctly blued!

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The text is slightly highlighted with off-white paint to improve visibility as well as authenticity.

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The original magazine plugs of the era were wooden, sadly this can’t be achieved with this model but I have painted them to give some of the effect for now until I can find a solution.

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And the DWM mark on the toggle lock. I need to find a way to fill this more effectively with paint, for some reason the usual technique isn’t working so well but the etching itself was satisfying!
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If this post has inspired you to want a gun of your own, drop us an email at: enquiries.vintageairsoft@gmail.com to discuss or join us on Facebook!

You can also buy many of our finished products in our Etsy store.

 

To see the whole of this build from the start, you can see it here.

MG08/15: Improved internals

Custom builds, Machine-Guns, MG08/15, Weapons, WWI, WWII

When I went to test the MG08/15 the other day out of the workshop I had one of those frustrating moments when something that worked fine in the workshop didn’t! The gun was firing groups like a shotgun at hopelessly low FPS.

I decided the issue was in a poor BB transition from the chamber to the barrel so a fix was in order to smooth this out.

Instead of one screw locking the barrel in place, which offset it slightly, I added another two screws to hold it centrally. This eliminates the step the BB was having to take to get into the barrel, causing that appalling firing pattern.

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A quick test run at my local indoor site proves satisfactory! Just a little tweak to the hop nub should have this beauty field ready in no time.

If this post has inspired you to want a gun of your own, do drop us a line on enquiries.vintageairsoft@gmail.com to discuss or find us on Facebook.

You can buy the face mask I was wearing in the second video in our Etsy store.

MG08/15: Upgraded internals

Custom builds, Machine-Guns, MG08/15, Products, Weapons, WWI, WWII

A quick video to show you what this gun shot like prior to a couple of improvements!

It was a little inconsistent, though bear in mind that this is without the hop set at all. There are several improvements that have been made since then to improve consistency and power.

Firstly, a large, stiff spring holds both the outer barrel and the hop unit in place against the gearbox.

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At this point, it became apparent that having quick-replacement magazines is a bit pointless as any magazine for this gun will be a high-capacity one. As a result I dropped this idea and went for the far more secure (and better feeding) fixed version.

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This can still be swapped between an electronic hi-cap (stored in an MG42 ammunition box, as used in WW2 with the MG08/15) and a smaller hi-cap that can be stored in the drum itself.

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A drum magazine lock was added to stop the drum from opening unexpectedly. The crank handle on the original was used to wind in the cloth bullet belt. It is fixed on this and the sides of the spindle hold the magazine in place.

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The details on the water tank, filling cap and steam hose connector.

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The small magazine attachment for the drum magazine. This attaches to the top of an M14 magazine.

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A top-up of paint to get it pretty before testing!

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Ready to go!

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The elevation adjustment and rear sight.
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If this post has inspired you to want a gun of your own, do drop us a line on enquiries.vintageairsoft@gmail.com to discuss or find us on Facebook.

The MP28 in context

Custom builds, MP28, Products, Sub Machine-guns, Weapons, WWI, WWII

Yesterday, the owner of the MP28 came to collect his new gun and kindly brought his WW1-era Sturmtruppen impression for some photographs! The whole impression is mildly terrifying and it’s fair to say you wouldn’t want him appearing in front of you on a dark night…
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Although the MP28 isn’t a small fire-arm, it is very compact compared to the standard German service rifle, the G98 and even compares favourably to the K98a then in service with  advance units. Add in that the rate of fire is significantly higher than any bolt-action rifle and you have a fearsome new weapon for trench raiding.

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Jim has made and modified much of this uniform himself.

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Particularly noteworthy is the gas mask, in which he has replaced the glass vision ports with  mesh.

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He hand-painted his Stahlhelm based on photographs of originals, that distinctive block-camouflage was used by both sides in various forms, sometimes including unexpected colours like vivid yellows and sky blues.

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And of course, a vital part of any Sturmtruppen’s outfit, the spade:

“But the bayonet has practically lost its importance. It is usually the fashion now to charge with bombs and spades only. The sharpened spade is a more handy and many-sided weapon; not only can it be used for jabbing a man under the chin, but it is much better for striking with because of its greater weight; and if one hits between the neck and shoulder it easily cleaves as far down as the chest”

Eric Maria Remarque, All Quiet on the Western Front.

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You can follow the long process of building the MP28 here. This version has both a safety catch and a select-fire system built in with elevation and windage-adjustable rear sight.

If this replica firearm is of interest to you, please do get in touch at: enquiries.vintageairsoft@gmail.com or join us on our Facebook page. Don’t forget you can buy many of our complete products via Etsy, though builds like this are made to order.

LAW M72 V0.2 and v0.3

Anti-Tank, Area effect, Cold War, LAW, War on Terror, Weapons

For those of you who have been following the blog for some time, you may remember the first rendition of the LAW M72 light anti-tank weapon built out of plastic tubing and fibreglass. Since then Vintage Airsoft has been working slowly in the background on several anti-tank weapons including an improved version of the LAW.

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When we say a while, we mean it. This is a photo of the new trigger mechanism housing being bent into shape in the old workshop.

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The housing in shape.

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When products are in development, they undergo a LOT of tweaking and changes in design, this photograph is a case in point. A dramatic change to the design of the shell meant that the original spacer would no longer fit, making it time for a gaffer-tape based solution.

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One of the modified trigger units straight after being brazed.

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This is the sear bar straight after being brazed. The protrusion nearest the camera is the sear, which is pushed down inside the tube above and allows the bar to slide forward under spring tension.

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The sear unit in position under the trigger mechanism housing. At the back is the wire that actuates the firing pin.

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Here you can see the firing pin (screw) and the actuator rod that the wire pulls to depress the pin. It certainly isn’t pretty but it did work. However this mechanism would be unsuitable for field use as it is unsafe to drop. However the principal can be applied to a more elegant system…

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The new trigger mechanism. The transfer bar is pulled forward by a tension spring and is controlled by a sear activated by the trigger.

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In place on the launcher, the tabs attached to the trigger unit can be welded down. The trigger unit can still be removed by undoing the screws and lifting straight out for servicing. There is also a tab that lines up with the hole in the cocking handle through which an R-clip or pin will be inserted as a safety catch.

 

And finally, painted up for testing! This will be painted green for production, but as it is a prototype the finish just needs to protect it from the elements.

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If this product is of interest to you, please do get in touch at: enquiries.vintageairsoft@gmail.com or join us on our Facebook page. Don’t forget you can buy our complete products via Etsy.

 

Oh, for those of you who want to see/hear the dry-firing….