G98 VSR: Part 2

Custom builds, G98, G98 VSR, Imperial Era, Inter-War (1918-1939), Rifles, Weapons, WWI

My first major improvement is the back-cap for the bolt. This one is in two parts, to allow friction to be between these two lubricated steel parts rather than on any soft aluminium bits.

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At the front end, I am replacing the biscuit that joined the front and main parts of the stock with a steel tube. Apart form being very strong, this will also allow me to stow a full-length ramrod in the rifle. Although this is far from necessary for use as a G98, I’ll be using this as a musket for American Civil War airsoft until my dedicated musket is finished.

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With enough material removed, I epoxied the steel tube in place.

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In place on the rifle, I leave it overnight to set.

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At the back end of the bolt, I’ve had a 3D printed cap made to replicate the rear of the Mauser bolt. This will go on the K98 builds as well.

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The bayonet is going to be very useful when the rifle is used as a musket, so it’s important to get it right. The grips are 3D printed (dimensions scaled from a photograph) and screwed together. The blade is replaceable and flexible, but not so much as to be floppy.

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When painted up it improves the look, at least from a slight distance. It would be ideal if I could get it to a mirror finish on it to get that threatening flash as it catches the light.

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And that is pretty much that. Just the pictures of the finished item to go!

If you would like to see the little intro I wrote for the first G98 build you can see it here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy our complete products via Etsy.

G43 AEG Build 2: Part 1

Battle Rifles, G43 MkII, G43/K43, Weapons, WWII

The aim of this build is twofold. In the previous G43 build it was a conversion from a wood-stocked M14. There were two problems with this:

  1. The M14 stock isn’t quite the right shape
  2. Wood-stocked M14s have become almost completely impossible to find

So as the G43 is one of my most asked-for builds I have finally come up with a solution. Making a stock from scratch is the simplest way to go, this one has taken a bit of time to get right but I now have a design I’m confident of.

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Laser cut from ply, the parts are stuck together one layer at a time.

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Checking the fit, the ‘lightly’ modified M14 action slots in. At this stage my main concern was the motor space as it is snug by necessity for strength.

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Out of the second side, I have to cut a section to fit part of the M14 receiver. This is chiselled out and is invisible from the outside of the rifle.

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In situ, the only part out of place here is the rear-wiring, which would normally live inside the stock. However it needs re-soldering on the motor here and doesn’t go in easily as such. This will be solved easily enough though.

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The second side glued and clamped in place. I’ve put the battery transfer wire through from the battery compartment (in the buttstock) through to the motor housing. 

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The action fits in snugly, and I fit the repro front cap provided by the client.

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Although the donor action looks weirdly bent, that is the shape of an M14 once you strip the receiver bits off. The nozzle goes up into the feed ramp at an angle. It’s weird, but it works.

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The next step is to create the faux receiver. I designed it for 3D printing. It may need a little tweaking to fit around the gearbox.

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My initial design will need a little tweaking to fit around the gearbox mounting but the majority of the work is done.

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I am hoping to have an opening receiver. Although it’ll have no function, it’s one of those touches that is nice to have.

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More of this build coming soon!

 

If you would like to find out some of the history of this rifle, you can see my long-ago written intro to the G43 here.

 

If you enjoyed this article, join us over on Facebook and check out our Etsy store. If you have an idea for a custom build of your own get in touch on enquiries.vintageairsoft@gmail.com.

G98 VSR: Part 1

G98, G98 VSR, Imperial Era, Inter-War (1918-1939), Rifles, Weapons, WWI

The start point for this project is the G98 Dboys shell ejecting model. A VSR base for this rifle would make it much more practical and skirmish able.

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The first step is expanding the recess for the magazine This necessitated the removal of the front securing lug for the original magwell and trimming down the metal lining of said magwell to fit the new VSR parts. Rather pleasingly the trigger sits quite naturally in the trigger guard with minimal modification.

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The fore-end is unchanged. I’m using the same outer barrel and fittings.

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The bolt handle will be another custom piece.

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The bolt handle will screw in and be thread locked in place. If at a later date I decide to make a bent handle for use as a sniper rifle I can just swap it out.

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The bolt handle part-made. At this point I had to take it off and make some other parts and the lathe broke down, so I’ll have to come back to this later!

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The rear sight for this is 3D printed, the repro I used won’t fit over the larger receiver. Although it looks a little rough here, once painted up it’ll look the part. In the longer term I hope to cast these in aluminium.

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In place on the rifle, it is secured by two screws. The small hole in the middle is for hop adjustment (I fit a TDC hop mod to all VSR builds).

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Viewing down the rifle, that Vizier rear sight give a really distinctive sight picture!

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Next to its nephew, the K98k VSR build in the workshop.

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A bit of epoxy resin to smooth off the rougher surfaces. When sanded down and painted up it’ll really look the part.

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With the lathe FINALLY fixed I could finish off the bolt handle after looking at it half finished for about two months (truly torturous). Now I just need to finish the back cap and the rifle itself is done.

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Then there are a few optional extras which I’ll be fitting before finishing entirely. So far though, I am delighted with how this conversion is going.

 

If you would like to see the little intro I wrote for the first G98 build you can see it here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy our complete products via Etsy.

Kar98k: Build 1

Custom builds, K98k, Weapons, WWII

Now, this is a build I’ve wanted to do for a while. Having found a keen customer who had all the parts it is now nicely underway!

This is a VSR-based build, the most practical option for a spring-powered bolt action rifle. I’m using an original stock which will be modified to take the new parts. You will be glad to hear that it isn’t a WWII period stock so far as I can tell.

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The action dropped in fairly easily, a square cut for the fore-end, the back being scooped out carefully to fit snugly.

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A view inside.

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The barrel, naturally, goes through the barrel recess.

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I then chased out part of the fore-end of the action recess all the way through the stock for the magazine well. The one slight faff with doing VSR Mausers in this way is that the faux magwell meets the real one but this is not a major issue as I’m expecting to make a new faux magwell from scratch.

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The outer barrel is a piece of ERW tube, which is the perfect size to use the original fittings. This will be cut to size closer to the end of the build.

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The VSR based rifles are still experimental at this stage, I’ve produced about four or five different magazine catch designs which I am putting into different guns for customer feedback.

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I’m very please with my rear sight design for this build. 3D printed, once painted up this will really look the part and gives the user elevation control.

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Best of all it will fit snugly onto the receiver with minimal faff. It would be nice once my casting setup is complete to make this in aluminium.

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On the rifle with its Uncle the G98. What you can’t see is the TDC hop mod which is part of the sight unit. This disposes of the rather finicky and annoying side adjustment arm that is the weak point in a normal VSR system.

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There’s still a good bit more to do on this rifle, but the framework is all there. It’s really, really comfortable and I can’t wait to get the bolt handle in place along with the last external parts and start shooting.

 

If you are interested in the history of the K98k, you can check out the introduction article here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy many of our complete products via Etsy.

 

Kar98k: Introduction

Cold War, K98k, Rifles, Weapons, WWII

After the Great War, the Treaty of Versailles (TofV) put strict limits on the number of weapons, ships and small arms. Germany, like all the major powers, had learned that short rifles were every bit as good as a long rifle for any realistic infantry use and frankly better in any situation other than firing in ranks.

As a result, they disposed of a lot of their G98 long rifles, keeping hold of far more Karibiner 98az models, though producing the so-called K98b (which was basically a G98 with a tangent rear sight and turn-down bolt) during the Weimar years. How many ‘b’s were produced is uncertain, but they don’t feature in pictures of the period.

During the inter-war years, levels of tolerance to the TofV fluctuated, with many civilian hunters and paramilitaries reluctant to give up their beloved weapons. As a result many were hidden, coming out of the woodwork to fight street battles between Communist and Fascist militias, the militias and the government and eventually into service with some government units.

K98k, with laminate stock.

In 1934, the German Army ordered a new design of rifle. The reasons of this are not entirely obvious, but given the timing one could conclude that it is related to: the re-armament of Germany and therefore standardisation on one rifle for all to simplify production and logistics. It would also allow for the removal of the G98/K98b from regular service and finally push those pesky long rifles to the reserves.

 

With this short rifle as standard, the Germans also standardised on the new s. S Patronen (previously used for machine guns) which produced less muzzle flash in the shorter barrels.

 

Early K98ks were blued, with walnut stocks, though changes were made to this as it went through its service life. Over time, laminate stocks were introduced, which were cheaper and required less processing time for the timber. Oak was used as a stand-in from 1943. Parkerisation was used to finish the metalwork on later models, making for a much hardier finish than traditional bluing.

The K98k is one of history’s iconic sniper weapons. Many were equipped with the ZF39 scope (pictured) and these were preferred by ‘true’ snipers.

Most famously, the K98k was the standard German rifle of WWII, but it was also used by Sweden and captured units by the USSR to fill gaps in their own equipment.

Later in the war the ZF41 scope was also issued. This clipped onto a mounting next to the tangent sight and could be removed quite easily. At 1.5x magnification it was unpopular with snipers and had a fairly poor field of view but it did allow sharpshooters to perform something of a Designated Marksman role as it would be called in modern parlance.

Post-war, it saw service with the Viet-Minh/Viet-Cong (Soviet captures sent as war aid), Korea, France, West Germany, Norway and Yugoslavia, all with their own local modifications. They also saw action in Palestine, where they were used against Arabs and British forces. Even in the latest Iraq War and following insurgency they were being used against Coalition Forces.

Participants of the Haganah revolt against British control of Palestine carry K98ks and a Sten MKII.

This really is just to scratch the surface. The K98k and its Mauser brethren went everywhere and did everything, much like its sister bolt-actions of the era well outlasting standard military use to serve in specialist roles even up to today with some armed forces. This is not to even mention civilian use.

 

Vintage Airsoft is currently working on a VSR-based K98k and will be posting the build to the blog as it progresses.

 

You can find more information on the K98 through these links:

Weimar rifle markings

Overview/test of a repro ZF41

Very late WWII Volksturm K98-based rifle

Norwegian Mauser

Israeli 7.62 Mauser

 

TM L96: 308AWS to SMLE conversion

.308 SMLE, Cold War, Custom builds, Lee-Enfield, Rifles, SMLE, Weapons, WWI, WWII

Quite some time ago, a client proposed making an Enfield with the magazine in the right place. Now, this is after the Matrix SMLE (Gas) but before the newer Red Wolf No.4, making it among the few with a magazine in the ‘correct’ place.

The simplest way to achieve this was to take a TM L96, which uses a feed ramp to take BBs from the magazine (located in the correct place for that rifle) forward to the chamber as it is effectively a VSR with an added on magwell/feed ramp system.

The first job was to modify the action/magwell to be as small as possible. I kept trimming it down until it was as small as possible without losing the rigidity required for this system.

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I could then fit to to the fore-stock.

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An original trigger guard was not an option sadly, as it did not fit around the dimensions of the donor.

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As a result, I designed a custom one. My first attempt didn’t quite look right.

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My second attempt was much better though.

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The next step was to attach the nose cap unit and top guards. 

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As with the VSR builds, I fit the metal parts before doing the shaping so that the shape fits around these. In the picture below, you can see the rear top guard has been cut away for the rear sight and sight guard.

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Cut down to size and part of the shaping done.

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It still needs to be shaped round the back end a bit to improve the grip, but the overall shape is coming together. 

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It interested, you can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

Spring SMLE: Complete.

Complete builds, Imperial Era, Lee-Enfield, Products, Rifles, SMLE, VSR SMLE, Weapons, WWI, WWII

At long last, the first spring rifle is complete! I’m quite pleased with my first attempt at a VSR based SMLE, though there are a few tweaks I shall be making to production versions.

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I think in future versions I shall sit the action lower down in the stock to achieve a lower profile. Then I can add things like a charger bridge, maybe even splitting the back of the receiver for added authenticity.

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This example is using an original rear sight leaf. In future versions I hope to make reproductions to minimise the number of irreparably modified originals. The rear sight will also host the TDC hop adjustment mod, saving you a helpful upgrade.

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I may have to use No. 4 Enfield swivels unless I can find a way to reproduce these, swivels are becoming harder to come by.

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After the success of the 3D printed Sten MkV foresight, I have continued to use this technology here to create the outer barrel impression and foresight unit.

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The barrel has been trimmed down to fit. The VSR barrel is a little long so I removed it, cut and re-crowned it on the lathe.

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Here’s an important feature, I have lined the magazine well with steel which means magazine release should be consistent and not pinched by the wood. Other VSR Enfields don’t have this lining and I have seen magazines get stuck. There is a new design for this which I will use in the production versions to allow very fast magazine changes.

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The fake magazine is solid resin, painted to look right. There is no need to destroy a perfectly good magazine for this build!

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The original buttplate. I’m hoping to make reproduction ones for future versions. As this is an original buttstock you would still be able to fit an original if this happens.

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I’m hoping to improve the bolt handle and back of the bolt shape. However I am pleased with where it now sits, nice and authentic on the rear band you can achieve quite a good rate of fire.

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So, there are some changes to come for production but I’m very happy with this first go!

You can see the whole VSR SMLE build here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy. This will be available soon.

Spring SMLE: Part 4

Imperial Era, Inter-War (1918-1939), Lee-Enfield, Rifles, SMLE, VSR SMLE, Weapons, WWI, WWII

I’ve had the mould sitting about from previous projects for SMLE magazines. I took a resin cast from this, cut it down to size and added some screws into the top to secure to the gun. I painted it with acrylics, which are great for getting metallic and weathered finishes.

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I’ve removed the rear band assembly to do some detailing and finishing work.

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I thought I would attach a few pictures of the band before being cleaned up here as I forgot to show the build process for this part. I’ll let you work out the details…

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Markings will be kept simple for this, no attempt to replicate the originals as they would require a very random set of stamps.

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As I’m replicating various Mks of firearm I can’t use the Mk system to denote changes in the designs of the airsoft versions as ‘SMLE No.1 MkIII MkI’ is a bit confusing! However I’m not going to stamp ‘V0.1’ onto this as it would look out of place, so it will be denoted as MkI. Confused yet? Yeah, me too.

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Now it’s clean and marked up, it’s heated up and into the oil it goes for that lovely, black satin finish.

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Finally, screwing on the buttplate and some last finishing touches before assembly….

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You can see the whole build so far here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

Spring SMLE: Part 3

Custom builds, Imperial Era, Inter-War (1918-1939), Lee-Enfield, Rifles, SMLE, VSR SMLE, Weapons, WWI, WWII

The last SMLE build post was a view of the rear sight on its own. It is now mounted on the rifle, awaiting the rear sight leaf.

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The foresight unit for this is experimental, 3D printed in ABS. This design isn’t perfect but it’s not a bad start!

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The ridge on the back was accidental, I considered cutting a recess for this to fit, but decided against it. I cut this off and filed it flat.

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A view of the back of the foresight, which has slumped a bit in printing. The next version will hopefully be more square.

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I cut a flat section at the end to take the nose cap insert. The back of the insert doesn’t reach the back of the nose cap, so there is a piece at the back cut to a curve to fit this part into. The hole drilled through is for the vertical  bolt that secures the nose cap.

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In future versions I hope to have wood going further forward into the cap itself, with the transverse nose cap screw going through it. This system is still pretty strong though as it still has a substantial bit of walnut at the front.

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In place, the eagle-eyed among you may notice that the top guard is different to the last picture of it. I’m making a new top guard that is a bit chunkier and rugged than the original for durability.

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There’s still a good bit of material to remove, but this will just be a couple of hours’ work.

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Then some alterations to the rear sight before sanding, oiling and finishing up!
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You can see the whole build so far here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

The Webley review

Customer Reviews, Imperial Era, pistol, Weapons, webley, WWI, WWII

I thought it was about time that I took a look at the new Well Webley. Having owned a Wingun for some time and having seen the incredibly low price point of the Well I had to see what it was like.

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First impressions:

Side by side, these two guns look very similar in shape. It’s clear that the Well is a plain clone of the Wingun, differing in a few small details, other than the obvious differing finish. Although the Wingun is available in a black finish, I’ve never had one to compare to this.

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The Well finish is thick, when you first get it it needs breaking in a bit to make the action smooth both in the hammer, trigger and break-action.

The Well lacks the detail of trademarks, but in use these are not things you will realistically notice. It does however have some seamlines which would need filing off for the optimal aesthetics.

Weight-wise they are very similar, with similar heft and balance. On the scales, there is only 10g between them. It is quite clear that the Well is a direct clone on the basis of this. Aside from the finish and trades, the only clear identifier of the Well is the screw that controls the cylinder lock. This is a Phillips head rather than a flat head. I have no idea why they chose to do this as they use flat head screws elsewhere.

 

The shells appear to be interchangeable (however see below for more detail on this), I can drop Wingun and Well shells into each revolver with both cycling absolutely fine. The Wingun shells are better fitted and finished, with the heads of the Well shells being a little more rough and a little softer. The Wingun shells also have ‘Webley .455’ written on the back, which may seem to make them more authentic at first glance, this is disregarding the diameter of the shells being .38.

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In terms of feel, both are pretty much identical. The Wingun is perhaps a little smoother, but to be fair it has seen heavy use ever since I bought it, meaning any rough edges have long since worn off. The break action is slightly easier on the Wingun, which isn’t necessarily a good thing. I have had this revolver open on me in the field: resulting in either spilt shells or a delay while I close it in order to fire. The Well appears to have a little nodule on the action lock which gives a slightly more positive lock-up.

The Well, on first opening the revolver, had a very loose fitting cylinder. The cylinder lock does not work like the original (which is very well replicated on the Wingun), but appears to be entirely reliant on the two screws that hold the locking piece itself. These were initially far too loose, meaning that the locking piece did not grip the cylinder. On tightening, the cylinder no longer fell out, however it became unreliable to cycle in double action. Loosening the cylinder lock slightly allowed the cylinder to remain locked in place and cycle fairly reliably.

The auto eject works well on both guns. The Well is perhaps a little heavier, but again this could be due to wear on the older Wingun. The barrels, on all airsoft revolvers I have experience of, move forwards and backwards with an attachment that interfaces with the cylinder to provide a seal and reduce gas loss. On the Wingun, this is aluminium. On the Well it is some kind of rubber. I’m yet to see if it actually makes any difference in wear over time but it does seem to make single action use slightly heavier for the Well. Not so much that you would notice in anything other than a precision shooting environment, which these replicas are really not designed for.

On the note of precision, the Well has a feature the Wingun is seriously lacking. The Well comes with a fixed hop pre-installed in the barrel. Although it is not a majorly difficult feat to install a fixed hop using either the o-ring method or a flat hop, it is nice to be saved a job, especially given it would not have been a difficult thing for the original manufacturers to do.

Testing

Conditions of testing:

Chronoing and accuracy testing will be with .25g BBs. The Wingun is not in stock configuration, it has had an o-ring hop added. The temperature outside hovered around 1 degree Centigrade. It was probably colder in the workshop.

 

Time for the fun bit. Firstly, I loaded a new CO2 cartridge into each gun, fired off 12 shots from each to take the edge off (good practice when you are shooting at people!) and loaded the shells. I started with the manufacturer provided shells, then shot some of the Vintage Airsoft single and shot shells

The results were… interesting and somewhat unexpected. To the point where I will probably retest at a later date. It was VERY cold in the workshop which will account for some of the results but not the inconsistency.

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After firing off a couple of batches of shells it felt like the Well was low on power, so I put it aside to run the same tests on the Wingun. When I finished two Wingun tests, I picked the Well up to continue testing and it was back up to strength. Interestingly it seems like the Well suffered from cooldown much more than the Wingun, which considering their build is near-identical is surprising.

Accuracy:


Accuracy tested at 5m, obviously you will generally be further than this. I may come back and do further testing on this at a later date.

On these Huns head targets, the bull is 30mm, the second ring is 70mm.

The Well:

well

The Wingun:

wingun

In this test, the Wingun produced a significantly smaller group. In fact the first Well group was largely not on the paper. Further testing is definitely required.

Notes on use:

The extractor of the Wingun is a a bit more positive. The Well sometimes fits the shells and sometimes does not. It seems random as to when it does or does not, I presume this is due to cylinder movement as described in the first part of this review.
It is hard to see the spacing issue with the VA shells due to their being white, in the picture below you can see that the rims sit proud of the cylinder. It’s no more than a millimetre but it prevents rotation and even lockup.

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How it should look:

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Also, when loading the CO2, the Well grip panel did not click back into place easily. I had to bend the spring clip a few times to try and get the correct angle for it to fit into the lock and hold the grip in place properly.

Another issue I had with the Well was that it did not always cycle reliably, the hand would push the cylinder but not push it all the way around somehow.

 

After using the Well for a bit, this happened:

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The extractor snapped. Hence having to come back later.

Summary

In summary… if these revolver were the same price, from my experience of these two samples, I would say the Wingun edges it. It is more consistently reliable and hasn’t broken in my extensive use of it whereas the Well example I have broke in the testing phase.

The Well does have a more positive lockup, which is nice. Also the ready-fitted hop is a good thing, though when firing the shot shells it appeared to have very similarly tight groupings to the Wingun with its o-ring hop.

So the difficult bit is that they are not the same price point. The Well is, at the time of writing, 1/3rd of the price of the Wingun (on a good day). It is hard to say that you should spend so much more even when out of the box reliability is such an issue.

 

I am sure that the Well could be made reliable, but it will require time and effort. The Wingun is a pick up and play gun with minimal maintenance required to keep it going.

 

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