G98 VSR: Complete

Complete builds, Custom builds, G98, G98 VSR, Inter-War (1918-1939), Rifles, Weapons, WWI, WWII

After the last build post, the G98 is finished! Time to take a look at those last details.

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The fore-end is pretty much unchanged externally.

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At the back, the new back cap crowns the rear of the bolt. Although entirely decorative, it does make a difference to the look of the thing.

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There is also a faux bolt release, used on the real thing for disassembly.

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The Vizier rear sight.

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Which is capable of full elevation adjustment.

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The bayonet will be a useful addition, especially when this is used as a musket for American Civil War airsoft. This is a new design I’ve not tried before and will be trialling it on this and the SMLE.

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Making longer bayonets that are stiff enough to look the part and work safely for airsoft is quite tricky: rubber is too floppy, wire stiffening isn’t strong enough and most fibreglass stiffeners are too hard for guaranteed safe use.

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I feel this plastic blade has the balance of flexibility and stiffness just right. For this and the SMLE bayonets it’s about right, though for longer bayonets it may need a couple of layers of lamination to hold shape. That said, there are only so many bayonets that are longer than 17″ for the eras I cover!

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If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

If you would like to see the little intro I wrote for the first G98 build you can see it here.

To see the build for this rifle, see here.

Don’t forget you can buy our complete products via Etsy. If you would like a build like this, please drop us a line on the above email.

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G98 VSR: Part 2

Custom builds, G98, G98 VSR, Imperial Era, Inter-War (1918-1939), Rifles, Weapons, WWI

My first major improvement is the back-cap for the bolt. This one is in two parts, to allow friction to be between these two lubricated steel parts rather than on any soft aluminium bits.

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At the front end, I am replacing the biscuit that joined the front and main parts of the stock with a steel tube. Apart form being very strong, this will also allow me to stow a full-length ramrod in the rifle. Although this is far from necessary for use as a G98, I’ll be using this as a musket for American Civil War airsoft until my dedicated musket is finished.

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With enough material removed, I epoxied the steel tube in place.

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In place on the rifle, I leave it overnight to set.

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At the back end of the bolt, I’ve had a 3D printed cap made to replicate the rear of the Mauser bolt. This will go on the K98 builds as well.

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The bayonet is going to be very useful when the rifle is used as a musket, so it’s important to get it right. The grips are 3D printed (dimensions scaled from a photograph) and screwed together. The blade is replaceable and flexible, but not so much as to be floppy.

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When painted up it improves the look, at least from a slight distance. It would be ideal if I could get it to a mirror finish on it to get that threatening flash as it catches the light.

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And that is pretty much that. Just the pictures of the finished item to go!

If you would like to see the little intro I wrote for the first G98 build you can see it here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy our complete products via Etsy.

G98 VSR: Part 1

G98, G98 VSR, Imperial Era, Inter-War (1918-1939), Rifles, Weapons, WWI

The start point for this project is the G98 Dboys shell ejecting model. A VSR base for this rifle would make it much more practical and skirmish able.

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The first step is expanding the recess for the magazine This necessitated the removal of the front securing lug for the original magwell and trimming down the metal lining of said magwell to fit the new VSR parts. Rather pleasingly the trigger sits quite naturally in the trigger guard with minimal modification.

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The fore-end is unchanged. I’m using the same outer barrel and fittings.

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The bolt handle will be another custom piece.

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The bolt handle will screw in and be thread locked in place. If at a later date I decide to make a bent handle for use as a sniper rifle I can just swap it out.

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The bolt handle part-made. At this point I had to take it off and make some other parts and the lathe broke down, so I’ll have to come back to this later!

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The rear sight for this is 3D printed, the repro I used won’t fit over the larger receiver. Although it looks a little rough here, once painted up it’ll look the part. In the longer term I hope to cast these in aluminium.

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In place on the rifle, it is secured by two screws. The small hole in the middle is for hop adjustment (I fit a TDC hop mod to all VSR builds).

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Viewing down the rifle, that Vizier rear sight give a really distinctive sight picture!

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Next to its nephew, the K98k VSR build in the workshop.

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A bit of epoxy resin to smooth off the rougher surfaces. When sanded down and painted up it’ll really look the part.

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With the lathe FINALLY fixed I could finish off the bolt handle after looking at it half finished for about two months (truly torturous). Now I just need to finish the back cap and the rifle itself is done.

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Then there are a few optional extras which I’ll be fitting before finishing entirely. So far though, I am delighted with how this conversion is going.

 

If you would like to see the little intro I wrote for the first G98 build you can see it here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy our complete products via Etsy.

MG08/15: The last furlong?

Custom builds, Imperial Era, Inter-War (1918-1939), Machine-Guns, MG08/15, Weapons

Thos of you who have followed Vintage Airsoft for some time will recognise this and be like: “Is he STILL working on that?”. Well, yes. I swear if something could go wrong on this build, it did. At least once. 

So, here’s hoping this is the last build post at long last!

One of the problems was the air seal between the gearbox and the hop unit. This it turned out was caused by flex between these parts, resulting in variation from shot to shot.

 

In the end, I re-designed the mounting plate to feature a hop-up ‘vise’ to hold the unit in place really solidly. There isn’t any wobble in this sod. 

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I had to make a few mods to the trigger unit design and the bottom of the baseplate to work together, but now the trigger raises a sear which sets off the microswitch in the gearbox itself.

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In place, clamped down! I’m still using the same feed system as before. 

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The feed tube comes out to meet the magazines.

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Oh yes, new grips. I wasn’t happy with the old ones, one wasn’t quite spot on, but as with all things the second attempt was much better. I’ve used hardwood this time (as opposed to laminate) and cut in cross-hatching for grip.

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Topping up the paintwork. 

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I’m really looking forward to having the finished photos on this at last.

 

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

Gewehr ’98 Part 4

Custom builds, G98, Imperial Era, Rifles, Weapons, WWI

I used an epoxy putty to fit the buttplate due to the awkward shapes involved.

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I also replaced the bolt handle, which had been secured with a small M3 screw which wasn’t solid enough to endure repeated use. Now it is secured with an 8mm plug and pinned in place. It is now also steel, so it shall wear better and keep its colour.

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I also replaced the front band/bayonet lug with an original, stainless steel one.

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Pretty well finished now! Just got to put the band and top hand guard back together. Completed pictures to follow.

 

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

You can also buy many of our finished products in our Etsy store.

British SMBL 2″ Mortar prototype: complete

Area effect, Complete builds, Custom builds, Products, SMBL 2" mortar, Weapons, WWII

At last, the mortar prototype is finished. The shells are steel tube and based on (though not replicas of) the SMBL 2″ mortar shells. The six fins and band at the top hold it straight as it is dropped into the barrel.

Inside you can fit a TAG shell or other 40mm grenade. To recharge them, simply remove the tube, reset the firing pin if needed and re-gas. The tube is held in place by the spring tension of the bottom half, these are taped up for dispatch.

Time for some pictures:

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Although the early models were supplied with an adjustable sight for targeting at different ranges, these were quickly ditched in favour of the single white line up the back for quick lining up. Adjustments could be made by eye.

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This picture shows how the shells come apart to fit a 40mm grenade or TAG shell. The top half just pulls out of the bottom, held in place by spring tension. The shell on the right is taped up ready for dispatch, this isn’t needed for use.

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When loaded, these are very safe to carry. MOSCARTs are notorious for going off when dropped. These shells have a firing pin which is recessed well into the tube which reduces the chance of this happening-prarticularly important when using TAG or solid state launchers.

 

If you want a mortar of your own, please do get in touch at: enquiries.vintageairsoft@gmail.com or join us on our Facebook page. Don’t forget you can buy our complete products via Etsy.

‘Fabricators’ Luger P04 holster: Review

Customer Reviews, Luger P04, pistol

Having finished my P04 Naval Luger, I had been tucking it into my belt for a few weeks and needed a better carrying solution. There are a few holsters about and I picked this one up from Ebay from a seller based in India called ‘Fabricators’.

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At £27, free postage I thought it was worth a punt. If it was truly dreadful I could send it back or sell it on easily enough!

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On the back, there are two loops to hang it on a belt. There is no way to stop it moving on said belt, but that is the way of German webbing. British webbing kind of spoils you !

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The quality of the stitching is very good overall, there are no places where I am anxious about it coming loose.

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Down the side, there is a space for a cleaning rod. This is one aspect I was nervous of: in the picture on Ebay the Sam Browne stud was not well fitted. In the example I received it was however and the slot to close the flap well sized, not too tight or loose.

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Inside the flap of the holster, there is a pouch for the disassembly tool.

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And as a rather nice touch, it came with the disassembly tool! The pistol is a good fit, it sits deeply in the holster.

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On the side there is a tab, which you pull to lift the pistol and grab the grip.

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So, the downsides. The quality of the finish of the leather is not the best. It is painted on and not deep set within the material. In the picture above you can see a line above the cleaning rod pouch where it has flaked a bit, which is how it came rather than wear. Also, there are a few spots where glue has been slightly misplaced.

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However, for a hard leather holster for an unusual pistol I am pleased with it for the price. My main kit is British, so it will only be used when I fancy a change or when I’m playing CQB and am not using the Webley.

 

I’m not going to score items when I review, the numbers are subjective and meaningless. Instead, I judge items by whether a) I would buy it again if I needed another and b) whether I would recommend it to a friend. In this case, the answer is the same to both: Yes.

 

This may not be the best quality bit of kit out there, but it is a very fair price for what it is. To get better, you would have to spend a good deal more money-if you could even find one for this particular pistol.

 

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Gewehr ’98: Part 3

Custom builds, G98, Rifles, Weapons, WWI, WWII

As this build seems to be coming to a close, it’s time to get the detailing right. In the fore-stock, there are two springs that keep the bands in position. These are laser cut to rough shape, then I used the grinder to mill in details such as the recesses the bands sit in. On the back of the piece is a smooth recess which combined with the correct tempering allows it to act like a spring.

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The front band viewed from the front. There is, annoyingly, a space between the barrel and the bayonet lug that needs fixing, but I am pleased with the difficult shape of the band itself.

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There are a few bits of etching on this gun, something I haven’t done before. I’m using a dremmel style tool with fine etching bits. To cut accurately I made templates in Qcad and glued them to the material with PVA. (This is a practice piece).

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Once dry, I could get to work removing the black areas.

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Then soak the part in warm water and detergent to remove the template.

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A bit of practice later and the templates are ready to be attached to the rifle itself.

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First pass with the dremmel has give a good outline! Hopefully a second pass will get it a little deeper.

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Not too much more to do now! Looking forward to getting this one finished, it should be a very pretty rifle by the end of it!

Webley MkVI Buttstock Complete

Add-on kits, carbine, Complete builds, pistol, Products, Weapons, webley, WWI, WWII

You can see the build post for this product HERE if you’re interested!

This buttstock is strongly based on the model available for the original Webley MkVI.

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The stock is made entirely of steel and real, solid walnut.

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The steel is oil blued and the wood has been finished with danish oil, followed by a protective layer of hardwax oil.

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The only real aesthetic improvement would be to make the remaining standard grip a brass colour, which it was with the original when the buttstock was attached.

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If you would like a stock like this for your own or you have a great idea for an accessory, drop us a line on enquiries.vintageairsoft@gmail.com to discuss or get in touch on Facebook!

You can also buy many of our finished products in our Etsy store.

Webley MkVI Buttstock (build)

Add-on kits, carbine, Imperial Era, pistol, Products, Weapons, webley, WWI, WWII

Those of you who have been following Vintage Airsoft for a while know that the Webley MkVI is a firm favourite. So far, we’ve made replacement shells, shotgun shells and added a hop unit.

There are still a few accessories to complete however, namely the removable butt stock which allowed the pistol to be used as a carbine and the Pritchard-Greener bayonet. The latter of these are rare, with no recorded use in combat, the former however was common enough.

The practice of producing a butt stock to fit pistols was commonplace among manufacturers from the introduction of revolvers. It allowed the shooter to make the most of a pistol cartridge out to ranges that would be quite difficult to achieve useful accuracy by hand only. A more commonly recognised use of this idea is the Artillery Lugers, issued by Germany to troops not wanting the bulk of a full rifle but needing something easier to use than a pistol. Essentially, this is the fore-runner to what in current Western parlance is called the PDW or Personal Defence Weapon.

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Firstly, a digital design to work out what needed to go where. This could then be printed out to check the proportions were correct.

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This would then be converted into steel in a batch of laser cuttings.
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It is made up of three layers to make the shape without having to perform milling operations. The thickest inner layer (4mm) is chamfered on both sides around most of the length to allow deep penetration of the joining weld.

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You can see in the photograph below the two screws full-length protruding from the grip. These run through two corresponding holes drilled in the butt of the pistol itself, which is the only modification required to fit this unit.

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These, along with the excess weld can be ground down to a smooth finish. It can then be laid out on the wood for the stock and drawn round, using the screws at the back as reference points. The excess material can then be removed.

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Once the parts were all in place, they could be separated and finished. The surface of the metalwork was gone over with a sanding drum for a smooth finish, then slightly oil blued to achieve a similar finish to the original.
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The walnut stock itself took a thick coat of danish oil. Several more will be applied before it is complete along with a coat of hardwax oil to give it a tough, wear-resistant finish.

 

Photos of the finished product to follow!

 

If this post has inspired you to want a custom gun of your own or has given you a great idea for an accessory, drop us a line on enquiries.vintageairsoft@gmail.com to discuss or get in touch on Facebook!

You can also buy many of our finished products in our Etsy store.