TM L96: 308AWS to SMLE conversion

.308 SMLE, Cold War, Custom builds, Lee-Enfield, Rifles, SMLE, Weapons, WWI, WWII

Quite some time ago, a client proposed making an Enfield with the magazine in the right place. Now, this is after the Matrix SMLE (Gas) but before the newer Red Wolf No.4, making it among the few with a magazine in the ‘correct’ place.

The simplest way to achieve this was to take a TM L96, which uses a feed ramp to take BBs from the magazine (located in the correct place for that rifle) forward to the chamber as it is effectively a VSR with an added on magwell/feed ramp system.

The first job was to modify the action/magwell to be as small as possible. I kept trimming it down until it was as small as possible without losing the rigidity required for this system.

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I could then fit to to the fore-stock.

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An original trigger guard was not an option sadly, as it did not fit around the dimensions of the donor.

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As a result, I designed a custom one. My first attempt didn’t quite look right.

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My second attempt was much better though.

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The next step was to attach the nose cap unit and top guards. 

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As with the VSR builds, I fit the metal parts before doing the shaping so that the shape fits around these. In the picture below, you can see the rear top guard has been cut away for the rear sight and sight guard.

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Cut down to size and part of the shaping done.

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It still needs to be shaped round the back end a bit to improve the grip, but the overall shape is coming together. 

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It interested, you can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

L42A1: Build 3

Cold War, Custom builds, L42A1/Enfield Enforcer, Lee-Enfield, Rifles, Weapons

The receiver in place on the rifle, a little tweaking was of course needed for the stock to fit the new action. Onto the side attaches a steel plate which is tapped for the scope.

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Another improvement is the first use of my newly designed Enfield trigger. This steel trigger drops into the standard VSR trigger unit.

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Although not perfect, it pretty closely resembles the original trigger and certainly gives it a nice pull.

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Another improvement is adding in a thick, steel custom nut. This is much stronger than the regular aluminium screw that is threaded into the original receiver.

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There’s really not much more to do on this now. I have a new scope mount design for the new receiver which needs making but there won’t be much to see on that!

 

It interested, you can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

FG42: First production model: In pictures

Battle Rifles, Custom builds, FG42, Products, Weapons, WWII

Airsoft replica of the WWII German battle rifle used by Paratroop units. The Fallshirmjägergewehr 42 was designed to give paratroops more firepower than their the standard rifles and SMGs as well as giving them a small enough package to jump with rather than having to drop them separately in a canister.

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This airsoft version is based on a later pattern, with only full automatic functionality. Semi-automatic functionality may be achieved with the addition of a mosfet or rate of fire control unit. 

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The bipod locks up and down solidly with knurled thumbscrews, as does the foresight unit. 

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This will come with a rubber bayonet, modified from a MAS36 but which maintains the look of the original.

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This replica takes standard TM/CYMA M14 magazines for ease of procurement, inserted in reverse. The version customers will receive will also have a false fire selector that is missing in this picture.

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The charging handle can move, the current design is not sprung but I hope to fix this in future versions.

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I have been asked a few times if I will be producing an early pattern FG42. Within a few months I will be producing a conversion kit with additional parts to make it into an early pattern for those who want it.

 

You can see the build process for this here and order the FG42 and many of our other items through Etsy.*

For large items like this, payments in instalments are welcome. Please get in touch to arrange.

*At present Etsy are being awkward about selling replica firearms. Please get in touch directly on enquiries.vintageairsoft@gmail.com to place your order

LMG25: Build 1

Cold War, Custom builds, Inter-War (1918-1939), LMG25, Machine-Guns, Weapons, WWII

The LMG25 is a really weirdly formatted gun, but with a Sten and some modifications I’m hoping to make something really interesting and unique.

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As ever, this started with a load of research and design work. There aren’t too many parts to this compared to some of my builds and they nearly all attach directly to the receiver. The first step of construction was to make this receiver, which I made a template for and centre punched for the drill, before cutting the space needed for the donor.

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The welding begins with the mock-upped ejection port and the trigger grouping/pistol grip.

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I also cut a hole for the magazine feed.

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The magazine well has an awkward and distinctive shape, so it is being 3D printed and will be mounted with metal plates and screws to the receiver.

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In place it fits quite nicely! This replica takes AK magazines which look the part well enough from a distance.

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Onto the stock. I cut it out in the usual way from the blank, but I can’t cut out the action recess in the usual manner due to the awkward lump at the front of the stock. It would have been possible to have this as a separate piece but it’s not a major issue to work around.
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The pistol grip unit is, fortunately, an entirely separate unit. This means making it is a lot easier than a one-piece pistol grip/stock. It somewhat resembles some of the early semi-auto conversions of bolt-action rifles in this respect of its design.

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There is quite a pleasing curve to the back of this pistol grip which is easily missed.

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This means that all the major working parts are in place. The next important step is to get the working parts actually working! Then we can enjoy the detailing, sights and bipod.

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If you have a thing for obscure Swiss Light Machine-Guns then you can check out the pre-build piece here.

If you enjoyed this content join us over on Facebook and check out our Etsy store, and if you have an idea for a custom build of your own just get in touch with us on enquiries.vintageairsoft@gmail.com.

Japanese T89 ‘knee’ mortar

Area effect, Area-effect, Custom builds, Inter-War (1918-1939), T89 'Knee' Mortar, Weapons, WWII

I was recently given this replica T89 mortar replica to convert to fire TAGS. I hope someday to make my own from scratch with a bit more detailing and moving parts.

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The first step is to fit a firing pin. This is quite simple, I tapped two disks and threaded them onto a bolt to create a stable unit. This can be pushed down to the bottom of the barrel.

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The shells are steel tubes with custom-made caps. This is the prototype, there is a second hole in the production versions to allow quick refiling of the TAGs. The bottom plate is held on by spring pressure.

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There are two rows of spacers. The bottom one keeps the shell centred in the barrel, the top, thicker row allows the user to line up the shell before dropping it into the barrel for firing.

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The completed shells.

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I’ll be taking lessons learned from this design to apply to my other mortars and heavy weapons. I’ll also be offering these quickfill shells as an alternative to the standard 2″ mortar shells I’m providing with the SMBL mortar.

 

If you want a mortar of your own, please do get in touch at: enquiries.vintageairsoft@gmail.com or join us on our Facebook page. Don’t forget you can buy our complete products via Etsy.

Lanchester Build: Part 1

Custom builds, Lanchester, Sub Machine-guns, Weapons, WWII

First things first, I draw out the stock template on the wood.

I took the drill to the stock and took out the detailed bits, then sawed through the rest. I’m very much looking forward to the day when I have a bandsaw to do this job…

Over in the metalshop, I bent, tacked and welded the steel parts together. On this build I am making a new magwell, but will be using the original magwell sleeve.

The fore-end of the Lanchester, showing the foresight and sight guards. These will need to be hardened to be much use I think.

Fitting the action to the stock. This is always a long job, but having recently got a hold of some lovely blue oil paint I’m improving my fitting technique and speed quite a lot!

Showing the bottom plate, which I am going to draw around to cut a nice, deep recess for.

I have cut the recess for the bottom plate deep so that the trigger reaches through to the correct depth in the trigger guard. I may need to tweak the trigger design though as at present it is a bit sticky. Far from ideal in an automatic airsoft gun!

I can finally get to my favourite bit: Shaping the stock. The Lanchester has a very slim, feminine wrist on the stock reminiscent of a P14/17 rifle. As a result it will have to rely on Lipos in the back of the receiver which is unfortunate but better than sacrificing the stock strength at the weakest point further. Even when I have carefully selected the grain to flow down through this for maximum strength there’s only so much you can do to keep it strong.

The Lanchester, pretty much roughed out. Now onto the rear sight, locking lugs and detailing!

 

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

FG42: First production model: Improvements

Battle Rifles, Custom builds, FG42, Weapons, WWII

First things first, a locking system for the bipod. It flopped around a lot on the pre-production version so I have added locking lugs. This should hold it in both deployed and carry positions.

The new receiver and trigger group. The shape has been changed significantly, losing the fore-end entirely which allows for a much stronger wood fore-stock. The back has been extended to fill out the buttstock and support it fully.

The pistol grip has also changed to fit the new grips I am making.

I bought in some repro grips from the US and modified them with polymorph to fill in the air gap and make them really solid.

I then made rubber moulds of these modified grips and poured copies.

The new magazine well is a big improvement. It locks up very tightly on the magazine.

I have modified the Sten barrel to fit an extension. The gas port is welded directly onto the receiver.

The new foregrip in place. This is much more solid than the first version and will have a correct-looking curve across the top.

I sanded down the woodwork and stained it. Finishing it with hardwax oil.

I then cut a slot matching that in the receiver up into the gas tube for the operating handle in order to allow it to move.

Some of the new parts having their first coat of paint. I’m looking into 3D printed versions of some of these, but need to test out the strength of the parts.

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In position on the gun. 

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The bipod locked down, so far, so good!

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The new gas tube cover.

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There are a few other small changes, but this article covers the vast majority. I hope to have the first  production model completed this week!

 

If this build is of interest to you, please get in touch at: enquiries.vintageairsoft@gmail.com or join us on our Facebook page. Don’t forget you can buy our complete products via Etsy.

L42A1: Build 2

Cold War, Custom builds, L42A1/Enfield Enforcer, Weapons

Since the last post, some of the 3D printed parts have arrived. The scope mount isn’t bad, the receiver is OK (not shown here) but both need a few tweaks to be perfect.

I’m very pleased with the shape of the 3D printed bolt parts, some minor tweaks and they will be perfect. I need to work out how to get them made in metal though as plastic simply doesn’t have the strength required for the job.

In the meantime I’ll keep using the steel handmade bolts for testing.

The receiver side plate painted. Although this will do for now I have a new design for a side plate integrated with the receiver itself.

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Moving the outer barrel off-centre means a new spacer, but it does improve the aesthetics of the rifle massively. I have also tapered the woodwork a lot more to allow use of the iron sights.

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I am also making new scope mount screws that look more the part than the temporary ones. Deep knurling makes then very nice to grip to tighten and remove, these will be oil blacked for wear resistance.

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The new screws in place. I’m going to re-dip them as the oil loosened up the flux on the joint.

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The bolt is a temporary measure, it will be replaced with a cast one once I have the kiln working.

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In the meantime it looks OK and will be oil blacked to tidy up.

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I have some tweaks to make to the receiver design and scope mount but this is the majority of the work done. The new receiver will have a steel side plate for the scope mount. I hope in the future to cast the rest of this piece.

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As you can see, it takes an original rear sight leaf. while it’s nice and secure for the battle sight, I need to make a locking system for the ladder.

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You can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

L42A1 Build: Part 1

Cold War, Custom builds, L42A1/Enfield Enforcer, Lee-Enfield, Rifles, Weapons

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With some dimensioned parts, I could get some bits laser cut and underway…

Receiver and scope mount first, this is a pretty simple tap, screw and weld together job by my standards!

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Once this was done, I marked out the lower stock, indicating the depth for each section.

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I then drilled to each depth to rough out the space for the internals. Once I made my way around the outside of each section, I took the rest out by chisel.

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Once it was roughly fitted, I scooped out the lower to expose some more of the receiver.

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I made a spacer/mount for the outer barrel. These parts will all be screwed into place and covered by the top guard.

For the curious, this is the magazine well design for the production rifles I intend to make for customers. I’ve played about with it a bit and it allows for a pretty fast reload with only a little practice, which makes it somewhat better suited to those up-close and personal moments than most VSR builds.

The top guard in place, waiting to be shaped.

So far, the main thing that is annoying me about this build is the barrel, which is a bit too low in the stock. I may have to revisit this at a later date and fit a wider diameter barrel higher in the woodwork, with the inner barrel off-centre.

This replica will make extensive use of 3D printed parts for the detailing. The foresight is closely related to the Sten MkV foresight I produce. The receiver and scope mount are new designs, which should fit around the existing metal parts. Although it is possible to purchase an all-metal replica L42 scope bracket it would cost almost as much as an authentic scope, so this will take a small bore scope suited to the period, maybe with some cosmetic modifications.

 

You can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

Spring SMLE: Part 3

Custom builds, Imperial Era, Inter-War (1918-1939), Lee-Enfield, Rifles, SMLE, VSR SMLE, Weapons, WWI, WWII

The last SMLE build post was a view of the rear sight on its own. It is now mounted on the rifle, awaiting the rear sight leaf.

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The foresight unit for this is experimental, 3D printed in ABS. This design isn’t perfect but it’s not a bad start!

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The ridge on the back was accidental, I considered cutting a recess for this to fit, but decided against it. I cut this off and filed it flat.

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A view of the back of the foresight, which has slumped a bit in printing. The next version will hopefully be more square.

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I cut a flat section at the end to take the nose cap insert. The back of the insert doesn’t reach the back of the nose cap, so there is a piece at the back cut to a curve to fit this part into. The hole drilled through is for the vertical  bolt that secures the nose cap.

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In future versions I hope to have wood going further forward into the cap itself, with the transverse nose cap screw going through it. This system is still pretty strong though as it still has a substantial bit of walnut at the front.

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In place, the eagle-eyed among you may notice that the top guard is different to the last picture of it. I’m making a new top guard that is a bit chunkier and rugged than the original for durability.

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There’s still a good bit of material to remove, but this will just be a couple of hours’ work.

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Then some alterations to the rear sight before sanding, oiling and finishing up!
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You can see the whole build so far here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.