The Stopping Rifle is being built from a Hwasan double barrelled shotgun. The guns themselves are alright, however their standard shells are pretty awful. As a result…
The first step in the stopping rifle build is making usable shells for it. I’m wanting to keep the chunky feel of the standard shells, but with the reliability of something better. Many Hwasan users convert their shotguns to take APS shot shells, I’ll be doing something along those lines by making special shells in the style of .700 Nitro-Express.
These are 3D printed, painted up and, though I say so myself, look great. This is one type next to an airsoft Webley shell for scale.
This will have a barrel in it to increase velocity of the 1-2 BBs it will take for a bit more range over a standard shot shell. I’ll make some shot shells for close up work as well.
On top, I’ll fit these distinctive Express sights. These were designed to allow the shooter to shoot quickly in an emergency as well as fairly precisely when more time was had.
On the original rifle each leaf was for a fixed range, typically between 50-500 yards depending on the calibre.
These could be folded down quickly to change the range easily.
When lined up, the vertical white line helps with foresight acquisition.
In the real world, I cut out my walnut buttstock.
Cutting and fitting it to the action was a very involved process.
To get to this stage took about two hours of solid work. The receiver cutout for this is incredibly complicated, with lots of nooks and crannies.
Another hour and a half or so later, the action is pretty much fitted.
The metalwork is recessed quite deep into the wood at this stage, which can be cut back to fit closely. This excess makes it harder initially to fit the metalwork, but it does mean that there won’t be a big shelf between the metal and the wood.
As you can see, there’s a tiny gap between the stock and action, which I will fill with an oil finished steel fillet which should make a nice contrasting join.
Next I use the electric planer to take the thickness down to meet the action and add some very rough curves.
Before achieving the rough shape with the hand plane, drawknife and palm plane.
If you are interested in this project you can see the introduction here. If you have an idea of your own, drop us a line on firstname.lastname@example.org to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.