L42A1: Build 4

Cold War, Custom builds, L42A1/Enfield Enforcer, Rifles, Weapons

It has been quite a while since my last L42 post, which I finished with the famous last words: “There’s really not much more to do on this now.”

Well, there wasn’t on that one, it was alright when finished and I used it a few times in games but there were a few ways it could be improved, so I’ll share the improvements here taking over from the last build with my second model.

 

Most of the build so far has been very similar to the last L42 model. Where it differs mainly is around the receiver area. Previous models have been quite skinny and lightweight, but I’ve found them a little unsatisfactory so have beefed up the latest design and built it around the rail that is mounted on the standard VSR I use. This should help to pin it down and keep it solidly mounted, which will improve accuracy with iron sights and provide a more solid mounting for scopes.

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The side plate in place, this will need permanently affixing.

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The side plate protrudes slightly further forward than the rest of the faux receiver, a minor mistake I will correct in a future version of this.

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The top guard now slots in under a securing bracket that is part of the receiver. I’m hoping to do away with the securing screws used in the previous rendition so that the only hole will be for the hop unit adjustment.

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The new rear sight in place. This is a slightly nicer one than my previous sight with some milled parts rather than being entirely pressed steel.

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The inner barrel cut to length and re-crowned on the lathe. I made a barrel support and spacer plug in plastic.

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A dry assembly of nearly everything. I need to get the scope mount finished and fit the foresight guard.

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The receiver isn’t lined up perfectly, this is the sort of thing the dry assembly is to pick up. I can make these tweaks before applying the metal and wood finishes.

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If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

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TM L96: 308AWS to SMLE conversion

.308 SMLE, Cold War, Custom builds, Lee-Enfield, Rifles, SMLE, Weapons, WWI, WWII

Quite some time ago, a client proposed making an Enfield with the magazine in the right place. Now, this is after the Matrix SMLE (Gas) but before the newer Red Wolf No.4, making it among the few with a magazine in the ‘correct’ place.

The simplest way to achieve this was to take a TM L96, which uses a feed ramp to take BBs from the magazine (located in the correct place for that rifle) forward to the chamber as it is effectively a VSR with an added on magwell/feed ramp system.

The first job was to modify the action/magwell to be as small as possible. I kept trimming it down until it was as small as possible without losing the rigidity required for this system.

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I could then fit to to the fore-stock.

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An original trigger guard was not an option sadly, as it did not fit around the dimensions of the donor.

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As a result, I designed a custom one. My first attempt didn’t quite look right.

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My second attempt was much better though.

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The next step was to attach the nose cap unit and top guards. 

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As with the VSR builds, I fit the metal parts before doing the shaping so that the shape fits around these. In the picture below, you can see the rear top guard has been cut away for the rear sight and sight guard.

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Cut down to size and part of the shaping done.

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It still needs to be shaped round the back end a bit to improve the grip, but the overall shape is coming together. 

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It interested, you can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

L42A1: Build 3

Cold War, Custom builds, L42A1/Enfield Enforcer, Lee-Enfield, Rifles, Weapons

The receiver in place on the rifle, a little tweaking was of course needed for the stock to fit the new action. Onto the side attaches a steel plate which is tapped for the scope.

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Another improvement is the first use of my newly designed Enfield trigger. This steel trigger drops into the standard VSR trigger unit.

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Although not perfect, it pretty closely resembles the original trigger and certainly gives it a nice pull.

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Another improvement is adding in a thick, steel custom nut. This is much stronger than the regular aluminium screw that is threaded into the original receiver.

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There’s really not much more to do on this now. I have a new scope mount design for the new receiver which needs making but there won’t be much to see on that!

 

It interested, you can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

L42A1: Build 2

Cold War, Custom builds, L42A1/Enfield Enforcer, Weapons

Since the last post, some of the 3D printed parts have arrived. The scope mount isn’t bad, the receiver is OK (not shown here) but both need a few tweaks to be perfect.

I’m very pleased with the shape of the 3D printed bolt parts, some minor tweaks and they will be perfect. I need to work out how to get them made in metal though as plastic simply doesn’t have the strength required for the job.

In the meantime I’ll keep using the steel handmade bolts for testing.

The receiver side plate painted. Although this will do for now I have a new design for a side plate integrated with the receiver itself.

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Moving the outer barrel off-centre means a new spacer, but it does improve the aesthetics of the rifle massively. I have also tapered the woodwork a lot more to allow use of the iron sights.

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I am also making new scope mount screws that look more the part than the temporary ones. Deep knurling makes then very nice to grip to tighten and remove, these will be oil blacked for wear resistance.

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The new screws in place. I’m going to re-dip them as the oil loosened up the flux on the joint.

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The bolt is a temporary measure, it will be replaced with a cast one once I have the kiln working.

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In the meantime it looks OK and will be oil blacked to tidy up.

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I have some tweaks to make to the receiver design and scope mount but this is the majority of the work done. The new receiver will have a steel side plate for the scope mount. I hope in the future to cast the rest of this piece.

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As you can see, it takes an original rear sight leaf. while it’s nice and secure for the battle sight, I need to make a locking system for the ladder.

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You can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

Spring SMLE: Complete.

Complete builds, Imperial Era, Lee-Enfield, Products, Rifles, SMLE, VSR SMLE, Weapons, WWI, WWII

At long last, the first spring rifle is complete! I’m quite pleased with my first attempt at a VSR based SMLE, though there are a few tweaks I shall be making to production versions.

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I think in future versions I shall sit the action lower down in the stock to achieve a lower profile. Then I can add things like a charger bridge, maybe even splitting the back of the receiver for added authenticity.

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This example is using an original rear sight leaf. In future versions I hope to make reproductions to minimise the number of irreparably modified originals. The rear sight will also host the TDC hop adjustment mod, saving you a helpful upgrade.

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I may have to use No. 4 Enfield swivels unless I can find a way to reproduce these, swivels are becoming harder to come by.

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After the success of the 3D printed Sten MkV foresight, I have continued to use this technology here to create the outer barrel impression and foresight unit.

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The barrel has been trimmed down to fit. The VSR barrel is a little long so I removed it, cut and re-crowned it on the lathe.

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Here’s an important feature, I have lined the magazine well with steel which means magazine release should be consistent and not pinched by the wood. Other VSR Enfields don’t have this lining and I have seen magazines get stuck. There is a new design for this which I will use in the production versions to allow very fast magazine changes.

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The fake magazine is solid resin, painted to look right. There is no need to destroy a perfectly good magazine for this build!

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The original buttplate. I’m hoping to make reproduction ones for future versions. As this is an original buttstock you would still be able to fit an original if this happens.

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I’m hoping to improve the bolt handle and back of the bolt shape. However I am pleased with where it now sits, nice and authentic on the rear band you can achieve quite a good rate of fire.

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So, there are some changes to come for production but I’m very happy with this first go!

You can see the whole VSR SMLE build here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy. This will be available soon.

Spring SMLE: Part 4

Imperial Era, Inter-War (1918-1939), Lee-Enfield, Rifles, SMLE, VSR SMLE, Weapons, WWI, WWII

I’ve had the mould sitting about from previous projects for SMLE magazines. I took a resin cast from this, cut it down to size and added some screws into the top to secure to the gun. I painted it with acrylics, which are great for getting metallic and weathered finishes.

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I’ve removed the rear band assembly to do some detailing and finishing work.

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I thought I would attach a few pictures of the band before being cleaned up here as I forgot to show the build process for this part. I’ll let you work out the details…

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Markings will be kept simple for this, no attempt to replicate the originals as they would require a very random set of stamps.

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As I’m replicating various Mks of firearm I can’t use the Mk system to denote changes in the designs of the airsoft versions as ‘SMLE No.1 MkIII MkI’ is a bit confusing! However I’m not going to stamp ‘V0.1’ onto this as it would look out of place, so it will be denoted as MkI. Confused yet? Yeah, me too.

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Now it’s clean and marked up, it’s heated up and into the oil it goes for that lovely, black satin finish.

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Finally, screwing on the buttplate and some last finishing touches before assembly….

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You can see the whole build so far here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

Spring SMLE: Part 3

Custom builds, Imperial Era, Inter-War (1918-1939), Lee-Enfield, Rifles, SMLE, VSR SMLE, Weapons, WWI, WWII

The last SMLE build post was a view of the rear sight on its own. It is now mounted on the rifle, awaiting the rear sight leaf.

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The foresight unit for this is experimental, 3D printed in ABS. This design isn’t perfect but it’s not a bad start!

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The ridge on the back was accidental, I considered cutting a recess for this to fit, but decided against it. I cut this off and filed it flat.

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A view of the back of the foresight, which has slumped a bit in printing. The next version will hopefully be more square.

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I cut a flat section at the end to take the nose cap insert. The back of the insert doesn’t reach the back of the nose cap, so there is a piece at the back cut to a curve to fit this part into. The hole drilled through is for the vertical  bolt that secures the nose cap.

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In future versions I hope to have wood going further forward into the cap itself, with the transverse nose cap screw going through it. This system is still pretty strong though as it still has a substantial bit of walnut at the front.

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In place, the eagle-eyed among you may notice that the top guard is different to the last picture of it. I’m making a new top guard that is a bit chunkier and rugged than the original for durability.

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There’s still a good bit of material to remove, but this will just be a couple of hours’ work.

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Then some alterations to the rear sight before sanding, oiling and finishing up!
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You can see the whole build so far here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

Spring SMLE: Part 2

Cold War, Custom builds, Imperial Era, Lee-Enfield, Rifles, SMLE, VSR SMLE, Weapons, WWI, WWII

At the end of the last post, the SMLE looked like this:

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The next steps were to permanently attach the buttstock and fit the top handguard.

I cut the recess in the top guard to fit around the action and the barrel.

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I then cut space for the middle band. Once fitted this gave a rough idea of the sizes the furniture would need to be trimmed down to.

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In place, it all looks a bit square. Time to put it on the shave horse and put it to the drawknife.

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A bit of working later, the stock parts are rounded off and level.

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There is a slight bulge above the action as it is thicker much further down the rifle than on the real thing, but is isn’t too obvious. Once the rear sight is in place it should break up this bulge and make it almost imperceptible.

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For future models I may do a Top Dead Centre (TDC) modification, which will allow me to make the action a little shorter and reduce the bulge as with this mod there is no longer a large sliding part needing space at the front.

I shall be making the rear sight from steel, laser cut. This will be easier than modifying an original as it has to fit around the spring receiver. It will however take an original sight leaf. 

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At long last, the parts arrived! Welded together and smoothed out, next step is to attach the sight leaf. 

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This will take an original Enfield sight or a copy I’m making. It will be oil finished for maximum wear resistance.

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You can see the whole build so far here and a potted history of Lee-Enfield development here.

Don’t forget to join Vintage Airsoft on Facebook to keep up to date with the latest build photos, history and classic firearms.

GaSMLE: Finished

Cold War, Custom builds, GaSMLE, Imperial Era, Lee-Enfield, Rifles, SMLE, Weapons, WWI, WWII

Some pictures of the finished Gas SMLE!  In future I may add a charging bridge and a cut out for stripper clips in the receiver but for now I’ll keep it as-is.

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i have left the inner barrel protruding for now as it makes it easier to chrono! I may change this in future.

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Real steel rear sight, with the rear hand guard made to fit the receiver.

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If you are like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

You can also buy many of our finished products in our Etsy store.

Spring SMLE: Part 1

Cold War, Custom builds, Lee-Enfield, Rifles, SMLE, VSR SMLE, Weapons, WWI, WWII

So, a few people have seen my GaSMLE project but don’t know I’ve also been working on a spring SMLE as well! If you’re not familiar with the story of the Short Magazine Lee-Enfield check out the introduction I did on this series of rifles HERE.

 

In the meantime, here is a bit of the build so far on the spring version:

 

The first item on the agenda was to modify the bolt-action. I used a VSR as the base gun as it has many options for upgrades available and isn’t dreadful to start with.

I made this extension on the lathe, turned to the diameter of the bolt so that it fitted into the action. In this I cut a slot at the front so that the out of battery safety can be operated when the bolt is turned. As you can see I have also made a backstop to prevent this extension from pulling back over the securing bolt.

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Then I cut a piece of steel bar and bent it to shape. I produced a rough ball on the lathe with a hole through the centre and hammered it onto the steel bar to a friction fit. This unit was then welded onto the extension.

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I had already designed the magwell unit to screw straight onto an unmodified VSR action. I have seen airsoft Enfields which just have a wooden magwell and found these tend to swell and shrink with moisture and temperature, gripping the magazine and making it difficult or impossible to remove during a firefight.

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Finished and in place on the action. The big spring locks the magazine in.

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Getting the action to fit the stock took quite a lot of work due to the shapes involved, so I shall skip to the stage where it is fitted. I am making this stock from scratch rather than trying to lever the VSR into a real SMLE stock as a real forestock is expensive and frankly a bit small to take this action very well. It can be done but it leaves the wood paper-thin at some points. This is walnut so is ideal for gunstocks and can be tailored for this action.

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Initially, this is cut a little deep but this is fixed later on.

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I planed it down a little and roughly fitted the nose cap into place-rounding off the fore-end a bit.

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Once planed down to size it is much easier to reach the magazine! I also started to fit the trigger guard at this stage, this will have the rear band attachment for the buttstock attached.

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A side view, so you can see where the band will be going now.

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OK, I confess, I forgot to photograph the band being made! It’s all coming together now, shaping the wood stock being the main priority, then making the rear sight, foresight and top guard.

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If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

You can also buy many of our finished products in our Etsy store.