G98 VSR: Complete

Complete builds, Custom builds, G98, G98 VSR, Inter-War (1918-1939), Rifles, Weapons, WWI, WWII

After the last build post, the G98 is finished! Time to take a look at those last details.

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The fore-end is pretty much unchanged externally.

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At the back, the new back cap crowns the rear of the bolt. Although entirely decorative, it does make a difference to the look of the thing.

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There is also a faux bolt release, used on the real thing for disassembly.

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The Vizier rear sight.

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Which is capable of full elevation adjustment.

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The bayonet will be a useful addition, especially when this is used as a musket for American Civil War airsoft. This is a new design I’ve not tried before and will be trialling it on this and the SMLE.

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Making longer bayonets that are stiff enough to look the part and work safely for airsoft is quite tricky: rubber is too floppy, wire stiffening isn’t strong enough and most fibreglass stiffeners are too hard for guaranteed safe use.

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I feel this plastic blade has the balance of flexibility and stiffness just right. For this and the SMLE bayonets it’s about right, though for longer bayonets it may need a couple of layers of lamination to hold shape. That said, there are only so many bayonets that are longer than 17″ for the eras I cover!

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If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

If you would like to see the little intro I wrote for the first G98 build you can see it here.

To see the build for this rifle, see here.

Don’t forget you can buy our complete products via Etsy. If you would like a build like this, please drop us a line on the above email.

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Kar98k: Build 2

Custom builds, K98k, Weapons, WWII

The next step was sorting out the fore-end. The foresight was 3D printed in ABS, I used filler paint to hide the layers and give it a textured look. It is screwed down to the barrel. The barrel is a piece of steel ERW tube, polished on the lathe and oil finished. This gives it a nice, subtly shiny finish that looks rather like a deep bluing.

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A closer look and you can see the adjustable foresight blade.

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A quick view of the bottom, showing the new fake magwell and real magwell. The receiver screws down into the back of this section, the front of it is supported by the metal frame of the VSR magwell.
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The next step is to make the bolt handle unit. This is made in four parts. I turn the ball on the lathe, drill through it to fit a narrow diameter round bar which is brazed in place. I attach it to another part made on the lathe, which surrounds the haft of the bolt and has a cutout for the out of battery safety.

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The back cap is cast from my original 3D printed model used on the G98.

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And that, pretty well, is that. Just a few last bits of touching up paint here and there. I’ll also be making a scope mount for this soon, once I have worked out how to make one that looks ‘right’.

Finished pictures to come!

If you are interested in the history of the K98k, you can check out the introduction article here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy many of our complete products via Etsy.

 

 

 

G98 VSR: Part 2

Custom builds, G98, G98 VSR, Imperial Era, Inter-War (1918-1939), Rifles, Weapons, WWI

My first major improvement is the back-cap for the bolt. This one is in two parts, to allow friction to be between these two lubricated steel parts rather than on any soft aluminium bits.

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At the front end, I am replacing the biscuit that joined the front and main parts of the stock with a steel tube. Apart form being very strong, this will also allow me to stow a full-length ramrod in the rifle. Although this is far from necessary for use as a G98, I’ll be using this as a musket for American Civil War airsoft until my dedicated musket is finished.

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With enough material removed, I epoxied the steel tube in place.

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In place on the rifle, I leave it overnight to set.

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At the back end of the bolt, I’ve had a 3D printed cap made to replicate the rear of the Mauser bolt. This will go on the K98 builds as well.

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The bayonet is going to be very useful when the rifle is used as a musket, so it’s important to get it right. The grips are 3D printed (dimensions scaled from a photograph) and screwed together. The blade is replaceable and flexible, but not so much as to be floppy.

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When painted up it improves the look, at least from a slight distance. It would be ideal if I could get it to a mirror finish on it to get that threatening flash as it catches the light.

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And that is pretty much that. Just the pictures of the finished item to go!

If you would like to see the little intro I wrote for the first G98 build you can see it here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy our complete products via Etsy.

G98 VSR: Part 1

G98, G98 VSR, Imperial Era, Inter-War (1918-1939), Rifles, Weapons, WWI

The start point for this project is the G98 Dboys shell ejecting model. A VSR base for this rifle would make it much more practical and skirmish able.

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The first step is expanding the recess for the magazine This necessitated the removal of the front securing lug for the original magwell and trimming down the metal lining of said magwell to fit the new VSR parts. Rather pleasingly the trigger sits quite naturally in the trigger guard with minimal modification.

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The fore-end is unchanged. I’m using the same outer barrel and fittings.

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The bolt handle will be another custom piece.

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The bolt handle will screw in and be thread locked in place. If at a later date I decide to make a bent handle for use as a sniper rifle I can just swap it out.

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The bolt handle part-made. At this point I had to take it off and make some other parts and the lathe broke down, so I’ll have to come back to this later!

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The rear sight for this is 3D printed, the repro I used won’t fit over the larger receiver. Although it looks a little rough here, once painted up it’ll look the part. In the longer term I hope to cast these in aluminium.

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In place on the rifle, it is secured by two screws. The small hole in the middle is for hop adjustment (I fit a TDC hop mod to all VSR builds).

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Viewing down the rifle, that Vizier rear sight give a really distinctive sight picture!

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Next to its nephew, the K98k VSR build in the workshop.

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A bit of epoxy resin to smooth off the rougher surfaces. When sanded down and painted up it’ll really look the part.

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With the lathe FINALLY fixed I could finish off the bolt handle after looking at it half finished for about two months (truly torturous). Now I just need to finish the back cap and the rifle itself is done.

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Then there are a few optional extras which I’ll be fitting before finishing entirely. So far though, I am delighted with how this conversion is going.

 

If you would like to see the little intro I wrote for the first G98 build you can see it here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy our complete products via Etsy.

Kar98k: Build 1

Custom builds, K98k, Weapons, WWII

Now, this is a build I’ve wanted to do for a while. Having found a keen customer who had all the parts it is now nicely underway!

This is a VSR-based build, the most practical option for a spring-powered bolt action rifle. I’m using an original stock which will be modified to take the new parts. You will be glad to hear that it isn’t a WWII period stock so far as I can tell.

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The action dropped in fairly easily, a square cut for the fore-end, the back being scooped out carefully to fit snugly.

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A view inside.

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The barrel, naturally, goes through the barrel recess.

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I then chased out part of the fore-end of the action recess all the way through the stock for the magazine well. The one slight faff with doing VSR Mausers in this way is that the faux magwell meets the real one but this is not a major issue as I’m expecting to make a new faux magwell from scratch.

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The outer barrel is a piece of ERW tube, which is the perfect size to use the original fittings. This will be cut to size closer to the end of the build.

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The VSR based rifles are still experimental at this stage, I’ve produced about four or five different magazine catch designs which I am putting into different guns for customer feedback.

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I’m very please with my rear sight design for this build. 3D printed, once painted up this will really look the part and gives the user elevation control.

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Best of all it will fit snugly onto the receiver with minimal faff. It would be nice once my casting setup is complete to make this in aluminium.

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On the rifle with its Uncle the G98. What you can’t see is the TDC hop mod which is part of the sight unit. This disposes of the rather finicky and annoying side adjustment arm that is the weak point in a normal VSR system.

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There’s still a good bit more to do on this rifle, but the framework is all there. It’s really, really comfortable and I can’t wait to get the bolt handle in place along with the last external parts and start shooting.

 

If you are interested in the history of the K98k, you can check out the introduction article here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy many of our complete products via Etsy.

 

Kar98k: Introduction

Cold War, K98k, Rifles, Weapons, WWII

After the Great War, the Treaty of Versailles (TofV) put strict limits on the number of weapons, ships and small arms. Germany, like all the major powers, had learned that short rifles were every bit as good as a long rifle for any realistic infantry use and frankly better in any situation other than firing in ranks.

As a result, they disposed of a lot of their G98 long rifles, keeping hold of far more Karibiner 98az models, though producing the so-called K98b (which was basically a G98 with a tangent rear sight and turn-down bolt) during the Weimar years. How many ‘b’s were produced is uncertain, but they don’t feature in pictures of the period.

During the inter-war years, levels of tolerance to the TofV fluctuated, with many civilian hunters and paramilitaries reluctant to give up their beloved weapons. As a result many were hidden, coming out of the woodwork to fight street battles between Communist and Fascist militias, the militias and the government and eventually into service with some government units.

K98k, with laminate stock.

In 1934, the German Army ordered a new design of rifle. The reasons of this are not entirely obvious, but given the timing one could conclude that it is related to: the re-armament of Germany and therefore standardisation on one rifle for all to simplify production and logistics. It would also allow for the removal of the G98/K98b from regular service and finally push those pesky long rifles to the reserves.

 

With this short rifle as standard, the Germans also standardised on the new s. S Patronen (previously used for machine guns) which produced less muzzle flash in the shorter barrels.

 

Early K98ks were blued, with walnut stocks, though changes were made to this as it went through its service life. Over time, laminate stocks were introduced, which were cheaper and required less processing time for the timber. Oak was used as a stand-in from 1943. Parkerisation was used to finish the metalwork on later models, making for a much hardier finish than traditional bluing.

The K98k is one of history’s iconic sniper weapons. Many were equipped with the ZF39 scope (pictured) and these were preferred by ‘true’ snipers.

Most famously, the K98k was the standard German rifle of WWII, but it was also used by Sweden and captured units by the USSR to fill gaps in their own equipment.

Later in the war the ZF41 scope was also issued. This clipped onto a mounting next to the tangent sight and could be removed quite easily. At 1.5x magnification it was unpopular with snipers and had a fairly poor field of view but it did allow sharpshooters to perform something of a Designated Marksman role as it would be called in modern parlance.

Post-war, it saw service with the Viet-Minh/Viet-Cong (Soviet captures sent as war aid), Korea, France, West Germany, Norway and Yugoslavia, all with their own local modifications. They also saw action in Palestine, where they were used against Arabs and British forces. Even in the latest Iraq War and following insurgency they were being used against Coalition Forces.

Participants of the Haganah revolt against British control of Palestine carry K98ks and a Sten MKII.

This really is just to scratch the surface. The K98k and its Mauser brethren went everywhere and did everything, much like its sister bolt-actions of the era well outlasting standard military use to serve in specialist roles even up to today with some armed forces. This is not to even mention civilian use.

 

Vintage Airsoft is currently working on a VSR-based K98k and will be posting the build to the blog as it progresses.

 

You can find more information on the K98 through these links:

Weimar rifle markings

Overview/test of a repro ZF41

Very late WWII Volksturm K98-based rifle

Norwegian Mauser

Israeli 7.62 Mauser

 

TM L96: 308AWS to SMLE conversion

.308 SMLE, Cold War, Custom builds, Lee-Enfield, Rifles, SMLE, Weapons, WWI, WWII

Quite some time ago, a client proposed making an Enfield with the magazine in the right place. Now, this is after the Matrix SMLE (Gas) but before the newer Red Wolf No.4, making it among the few with a magazine in the ‘correct’ place.

The simplest way to achieve this was to take a TM L96, which uses a feed ramp to take BBs from the magazine (located in the correct place for that rifle) forward to the chamber as it is effectively a VSR with an added on magwell/feed ramp system.

The first job was to modify the action/magwell to be as small as possible. I kept trimming it down until it was as small as possible without losing the rigidity required for this system.

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I could then fit to to the fore-stock.

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An original trigger guard was not an option sadly, as it did not fit around the dimensions of the donor.

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As a result, I designed a custom one. My first attempt didn’t quite look right.

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My second attempt was much better though.

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The next step was to attach the nose cap unit and top guards. 

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As with the VSR builds, I fit the metal parts before doing the shaping so that the shape fits around these. In the picture below, you can see the rear top guard has been cut away for the rear sight and sight guard.

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Cut down to size and part of the shaping done.

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It still needs to be shaped round the back end a bit to improve the grip, but the overall shape is coming together. 

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It interested, you can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

L42A1: Build 3

Cold War, Custom builds, L42A1/Enfield Enforcer, Lee-Enfield, Rifles, Weapons

The receiver in place on the rifle, a little tweaking was of course needed for the stock to fit the new action. Onto the side attaches a steel plate which is tapped for the scope.

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Another improvement is the first use of my newly designed Enfield trigger. This steel trigger drops into the standard VSR trigger unit.

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Although not perfect, it pretty closely resembles the original trigger and certainly gives it a nice pull.

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Another improvement is adding in a thick, steel custom nut. This is much stronger than the regular aluminium screw that is threaded into the original receiver.

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There’s really not much more to do on this now. I have a new scope mount design for the new receiver which needs making but there won’t be much to see on that!

 

It interested, you can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

L42A1: Build 2

Cold War, Custom builds, L42A1/Enfield Enforcer, Weapons

Since the last post, some of the 3D printed parts have arrived. The scope mount isn’t bad, the receiver is OK (not shown here) but both need a few tweaks to be perfect.

I’m very pleased with the shape of the 3D printed bolt parts, some minor tweaks and they will be perfect. I need to work out how to get them made in metal though as plastic simply doesn’t have the strength required for the job.

In the meantime I’ll keep using the steel handmade bolts for testing.

The receiver side plate painted. Although this will do for now I have a new design for a side plate integrated with the receiver itself.

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Moving the outer barrel off-centre means a new spacer, but it does improve the aesthetics of the rifle massively. I have also tapered the woodwork a lot more to allow use of the iron sights.

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I am also making new scope mount screws that look more the part than the temporary ones. Deep knurling makes then very nice to grip to tighten and remove, these will be oil blacked for wear resistance.

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The new screws in place. I’m going to re-dip them as the oil loosened up the flux on the joint.

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The bolt is a temporary measure, it will be replaced with a cast one once I have the kiln working.

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In the meantime it looks OK and will be oil blacked to tidy up.

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I have some tweaks to make to the receiver design and scope mount but this is the majority of the work done. The new receiver will have a steel side plate for the scope mount. I hope in the future to cast the rest of this piece.

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As you can see, it takes an original rear sight leaf. while it’s nice and secure for the battle sight, I need to make a locking system for the ladder.

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You can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.

L42A1 Build: Part 1

Cold War, Custom builds, L42A1/Enfield Enforcer, Lee-Enfield, Rifles, Weapons

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With some dimensioned parts, I could get some bits laser cut and underway…

Receiver and scope mount first, this is a pretty simple tap, screw and weld together job by my standards!

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Once this was done, I marked out the lower stock, indicating the depth for each section.

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I then drilled to each depth to rough out the space for the internals. Once I made my way around the outside of each section, I took the rest out by chisel.

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Once it was roughly fitted, I scooped out the lower to expose some more of the receiver.

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I made a spacer/mount for the outer barrel. These parts will all be screwed into place and covered by the top guard.

For the curious, this is the magazine well design for the production rifles I intend to make for customers. I’ve played about with it a bit and it allows for a pretty fast reload with only a little practice, which makes it somewhat better suited to those up-close and personal moments than most VSR builds.

The top guard in place, waiting to be shaped.

So far, the main thing that is annoying me about this build is the barrel, which is a bit too low in the stock. I may have to revisit this at a later date and fit a wider diameter barrel higher in the woodwork, with the inner barrel off-centre.

This replica will make extensive use of 3D printed parts for the detailing. The foresight is closely related to the Sten MkV foresight I produce. The receiver and scope mount are new designs, which should fit around the existing metal parts. Although it is possible to purchase an all-metal replica L42 scope bracket it would cost almost as much as an authentic scope, so this will take a small bore scope suited to the period, maybe with some cosmetic modifications.

 

You can see the other rifle builds here and a potted history of Lee-Enfield development here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our complete products via Etsy.