Sten MkIV: Build

Custom builds, Sten, Sten MkIV, Sub Machine-guns, Weapons, WWII

The first major hurdle for me was that my Sten was missing the massive chunk of aluminium that houses the barrel and hop up unit. I measured up one from another gun and created a 3D model to be printed. I added a section to the front for the flash hider which is a separate piece. Running through this and the other part is some 16mm steel tube for strength.

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The stock is made from pieces of laser cut steel. For the very sharp bends I made cuts with the angle grinder, made the folds and welded them up.

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The locking bar is kept in place with two screws. These ride in slots that stop it from travelling too far back or forwards.

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The pistol grip slotted into place, welded on the bottom which was then ground flat to allow the stock to pivot. The trigger guard is huge, the bend was made with wooden formers and the shape was checked against my paper template.

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A close-up of the locking system. This is a pretty solid system, with only the wobble you would expect from a typical Sten stock.

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Once the stock unit was welded onto the backplate, this really started to take shape. Shown below with the stock stowed.

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And the stock deployed. So far it’s more comfortable than it looks, the next step is to make the wooden grips.

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These are made from some leftover walnut I had sitting around. I printed a paper template, cut them out and drilled the screw holes. Then fine fitting and shaping was done with files and the electric hand sander.

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Then it was time to strip everything and finish her up.

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The grips got a quick soaking with some dark red woodstain, followed by hardwax oil.

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All that’s left now is reassembly, fitting a foresight and doing some internal work on the Sten. I’ve swapped the barrel out already for a shorter one but the trigger needs some TLC.

You can see the complete item here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

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Sten MkIV: Introduction

Sten MkIV, Sub Machine-guns, Weapons, WWII

The Sten MkIV has very little written on it, so this introduction will be rather short.

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It was an experimental design to make Britain’s Sub machine gun more compact. This has several possible reasons, but the most likely seeming to my eye (lacking access to original documents) is the Airborne theory. A more compact sub-machine gun than the standard Sten MkII and MkII would make sense for airborne troops and this definitely meets that requirement.

This was ultimately met by the Mk5, which could have its buttstock removed and replaced with a blank backplate.

There were two versions of the MkIV, the ‘A’ which had a hand guard style trigger guard (some say to accommodate arctic mittens) and the ‘B’ which has the trigger and pistol grip advanced to halfway down the receiver. This was apparently an improvement but not enough it would seem!

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The reason the MkIV was rejected during trials was that it was ‘uncomfortable to fire’. This does seem a little bit ironic seeing it was designed to replace the ergonomics-violating MkII and MkIIIs, but judging by what was eventually adopted the general effort was towards a significantly better gun comfort wise rather than a slight improvement.

 

The other possibility is that, being much smaller in the body than a ‘normal’ Sten (especially in the barrel) the recoil, muzzle blast or ejection may have been pretty bad. It’s pretty much impossible to say without access to trials reports or getting to fire the (so far as I can tell) only remaining piece at the Royal Armouries. I suspect it will grow legs and walk out before I am allowed to do that however!

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I’ll be making a MkIVa replica based on the example in the Royal Armouries, as a bit of  change of scene from the bolt actions and machine guns I’ve been building a lot lately!

You can see the build and completed item here. You can see more Sten projects here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

P.S.: Bonus photo of a suppressed MkIVa apparently in the NFC, Leeds.

Suppressed Mk 4A(S)Sten - National Firearms Centre, Leeds, UK (Photo by Frank Iannamico)

State of the Vintage Airsoft 2017 1 of 2

Complete builds, Custom builds

So, the New Year has come round once again. It’s time to look back at the last year’s work and forward to what’s coming in 2018!

 

2017’s top projects

The MG08/15 is FINALLY FINISHED! Hurrah! This thing has been the bane of my life for three years. If something could go wrong, it did go wrong. Several times.

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The Sten MkIV. I’ve not shared the build for this yet as it was a quick side project. This is very fun to use and the ability to make it compact very quickly is a really nice feature.

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The G43 (MkII version!). I know there is some excitement around this, although it’s not a world first by any means, I am very pleased with the end result.

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The Webley snubnose was another side project, starting out life as a Well Webley this is now a useful little sidearm to tuck into my battledress for emergencies!

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The Lee-Enfield No.5 Mk1 ‘Jungle Carbine’. A personal build, quite a few people have asked for them but no-one has committed, so I decided to make one anyway! This is my up close and personal sneaky rifle, with a custom piston and cylinder head to keep noise to a minimum. In that respect rather unlike the original…

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The Pritchard-Greener bayonet has proven very popular. Its novelty value and iconic design is so appealing and I’m sure it will prove popular in Great War Airsoft circles. You can find it on the Etsy store here.

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The K98k VSR conversion is a beauty (though I say so myself). This gun was for a friend of mine, I can see these being a great first conversion job for a rookie airsoft gun builder and I’ll be offering kits to help people do this.

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This LMG25 is I believe a unique airsoft piece. Taking AK magazines, this was built for a contingent of Swiss Border re-enactors so you may see it on the UK show circuit this year.

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I’ve done a few infantry portable artillery bits this year. I did a light version of the SMBL 2″ mortar, ideal for mid-late WWII units, this is one of the more practical mortar designs for regular skirmishing.

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A more sophisticated light mortar was the M2 60mm mortar, this has full elevation and windage control to allow for very precise targeting of enemy positions.

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I converted the D-Boys G98 conversion to VSR, I now use this myself with a Mancraft kit.

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The FG42, probably the second most popular project, only beaten to the top spot by the G43. A lot goes into this build, the details of the folding and adjustable sights, trigger unit and bipod, not to mention the intricate hollow furniture makes this an involved process but with a very satisfying result.

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The Lanchester was probably my favourite customer SMG this year, I’ve been wanting to do one for ages, and would love to see it paired with a Royal Navy Commando load out.

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I’ve also expanded the range of rubber knives this year, including this NR-40, for Russian re-enactors and airsofters.

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Stuff I’ve done that isn’t building guns (directly)

One of my major advances this year is building a furnace in which I can melt aluminium. The next step is to build an oven so that I can heat up and dry out my investment moulds more effectively to get production quality castings.

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I got chance to play American Civil War Airsoft in the latter half of 2017, muzzle loading guns and blatting off three shots per minute is so much more fun than it sounds. I sincerely hope to see more of this in 2018.

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I also jumped forward in time from my usual WWII-era equipment to something a bit more modern. My mid-1970s impressions are developing slowly, with the next major step being to sort a helmet. Then I’ll be covered for most of my Cold War impressions.

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And I finally lost my rag trying to balance my webbing on normal coat hangers. I made a heavy duty, straight backed hanger so that the webbing would stay on it in the wardrobe. 20 minutes well spent preserving my sanity.

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Upcoming in 2018

2018 already has some exciting projects for me. I’ve already got another unusual LMG underway, a couple of rifle builds in the works and I’m hoping to finally have the Welrod done.

I’m also hoping to have a Vintage Airsoft meet up event, once I’ve secured a site I’ll be sharing details here and over at the Facebook page.

 

Wishing you all a happy and interesting 2018,

Dom

 

Sten MkIV: Complete

Complete builds, Products, Sten, Sten MkIV, Sub Machine-guns, Weapons, WWII

The completed Sten MkIV. Perhaps not a looker, but definitely one of the most practical SMGs I have built to date. When folded, this easily fits in a backpack making it a much more portable choice than my usual long rifles.

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The large trigger guard makes it ideal for use with gloves in cold conditions.

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The buttstock when folded also makes a handy foregrip. In CQB this is very practical for when poking round corners.

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When  you want a little more shooting precision, just grab the inner tongue and pull it towards the buttstock.

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You can then unfold the stock and lock it into position at the back.

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This is pretty comfortable in this layout, though I am not sure if recoil would be easy to control. I can see how the flat steel would be uncomfortable for prolonged periods of shooting, but no more so than many of the previous models of Sten gun. Frankly compared to the prolific T-stock this would still be a huge improvement so I don’t understand how this was rejected due to being uncomfortable while shooting.

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If you missed it, you can see the build post for this project here.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

Enfield No.5 Mk 1: Complete

Cold War, Complete builds, Custom builds, Lee-Enfield, No. 5 Enfield, Rifles, Weapons, WWII

Well, the No.5 Enfield is complete! And she ain’t a bad looker though I say so myself. Not to mention as far as I know the world’s first Airsoft Enfield No.5.

Let’s talk through her from back to front.

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The buttpad is hard rubber, in an ABS 3D printed cage re-enforced with Polymorph.

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The 3D printed receiver covers the VSR internals for the most part. The trigger is a little square, I’ll probably round it off more for a comfort.

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The rear sight. A bit of tinkering and I may even make it so that I can use the ladder sight for longer range use. For my purposes at present however (a 1 Joule rifle for close, quiet use) the battle sight is just what I need.

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When testing, the windage adjustment in the foresight was very useful. I’ll have to add some elevation adjustment as well as that would come in handy.

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The hop adjustment the most discrete I’ve done on an Enfield yet. That little hole in the top guard is the TDC hop adjustment.

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The magazine well is my standard VSR quick-load magwell. Ideal for the close work I intend to use it for.

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Last but not least, the rear sling bracket. Distinct and unique to the No.5 carbine, this makes an odd pairing with the conventional forward sling swivel. That said I have found it quite comfortable in use, with the gun swinging around less than with conventional swivels.

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If you have enjoyed this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

You can see the build for this rifle here.

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

 

Enfield No.5 Mk 1 Build: Part 2

Cold War, Custom builds, No. 5 Enfield, Weapons, WWII

Part two starts with the receiver which has been 3D printed. I’m very pleased with the way the markings have come out on this, especially after painting up.

_DSC7433 The rear sight fits in quite well, just needing a little filing down in the mountings for a snug fit.

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Fitted in the stock, the receiver sits in a cutout on the left, the right is concealed in the stock itself.

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It took a little tinkering to get the top guard to fit, but it is now secured under the front of the receiver and at the front by the front band.

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Once I checked all the parts fitted well, I stripped the wood away. I applied my red-brown stain blend that I use for my Sten Mk5 kits. 

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Once this had settled in, I applied a coat of slightly thinned hardwax oil, for a fairly hardwearing semi-gloss finish. 

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Finally, the resin faux magazine is expoxied into place. Once set, I’ll paint it up and she’ll basically be done!

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Pics of the completed rifle to follow soon.

 

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

 

Enfield No.5 Mk 1 Build: Part 1

Cold War, Lee-Enfield, No. 5 Enfield, Rifles, Weapons, WWII

The buttstock I am using for the No.5 is a damaged SMLE stock, as a result I don’t feel guilty about the chopping I’ll be doing to it!

I make the rear band unit in the same way as in all the other Enfield builds: ERW beaten to shape and welded to the trigger guard.

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The No.5 trigger guard/magwell housing is slightly different to the other Enfields, being thinner and lighter. This makes it an even more awkward shape to cut out!

 

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The VSR gets its special parts added. The standard Vintage Airsoft quick-load VSR magazine well and the Enfield trigger that takes the trigger back into the correct location. I’ll also be using the TDC mod for this rifle of course, along with the Enfield bolt mod.

 

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In place in the roughed out stock, the gun already starts to take shape.

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I smooth out the shape and improve it a little. I still have to finish the back end where the receiver fits and around the rear band.

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At the front I need to create space around the outer barrel as it is free floating on the original. The top guard also needs rounding off at the front.

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Working on the receiver now, no standard typeface is quite right for the markings. I find some clear images to work from and create a file I can work from and tidy up in Qcad.

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Once the basics of the typeface have been finished up, I transfer them onto the side of the receiver to be 3D printed.

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I got the muzzle brake/foresight unit 3D printed. As well as looking the part it also holds the inner barrel centred nicely. It’s held in place with two screws that lock it in place through grooves in the top of the barrel.

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The outer barrel is secured in the ‘traditional’ way for my VSR builds.

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I’ll have to spin up the barrel on the lathe to clean it and get a consistent polish, then I can oil finish it which will be nice and wear-resistant.

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Polished up and oil finished, the only problem is the muzzle brake doesn’t look as good now! You will also notice that the inner barrel has been cut down and re-crowned on the lathe by this point.

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At the back end, I start the modifications to the butt.

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The buttpad and cage have been 3D printed and are fitted by hand to the wood.

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I’m fairly pleased with the standard of the fit. The buttpad cage is a little more fragile than I would ideally like so some tinkering may be needed.

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I carved out the recess needed for the sling loop in the buttstock. 

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The assembly so far. The receiver needs fitting, plus there are some finishing bits to do. Inevitably there will be a bunch more things that I can’t think of right now. I am very excited to finish this build and get her in the field!

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If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles. 

 

M2 60mm Mortar: Complete

Area effect, Area-effect, Cold War, Complete builds, Custom builds, M2 60mm Mortar, Products, Weapons, WWII

The mortar is finished, and what a beauty she is too, though I say so myself.

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The adjustable windage is quite smooth, the folding handle giving adequate purchase and leverage.

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While the leg spreading system has its advantages, I can’t help but feel there are simpler designs that would have had the same result. Perhaps the reasoning is plainer with a live firing version.

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The baseplate has a 3D printed socket for the ball to slot into. On the original this is stamped into the plate design and features a lock, but here the ball is left free so that the barrel can be quickly upended and spent shells ejected.

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The spikes on the bipod should keep it raised just high enough to give access to the elevation control in the centre.

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A top-down view, showing the windage lever in the stowed position.

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Once packed away, this mortar isn’t actually too bad for portability. Considering the complexity and the precision you could achieve out to a respectable range on the original, you can see why modern light mortars are more closely related to this package than the T89 or SMBL 2″ families. While they may have portability and speed on their side, the ability to fine-tune fire for only a little extra weight and bulk certainly has its appeal.

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If you liked this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

You can find the build posts for this mortar here.

Don’t forget you can buy some of our complete products via Etsy. If you would like to commission a build like this, please drop us a line on the above email.

 

K98k: Complete

Complete builds, Custom builds, K98k, Weapons, WWII

The VSR K98k is now finished, and she is a pretty one.

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From the outside, the only major giveaway that this is not a real K98k is the VSR magwell in the belly. The eagle-eyed may notice the bolt handle being set back a little (alas unavoidable). 

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The oil blued barrel fits in with the existing metalwork and furniture nicely. As it dulls with age it will fit in better.

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The 3D printed rear sight, which is part of the kit I will be offering people who want to do their own K98k conversion

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The back cap looks the part, even if it doesn’t function. It is certainly an improvement on the original VSR cap!

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Likewise the bolt stop, has no function on this but really adds to the replica. For the uninitiated to the Mauser system, this catch holds and releases the bolt during use and disassembly respectively.

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If you are interested in the history of the K98k, you can check out the introduction article here, or see the whole build process here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy many of our complete products via Etsy.

Kar98k: Build 2

Custom builds, K98k, Weapons, WWII

The next step was sorting out the fore-end. The foresight was 3D printed in ABS, I used filler paint to hide the layers and give it a textured look. It is screwed down to the barrel. The barrel is a piece of steel ERW tube, polished on the lathe and oil finished. This gives it a nice, subtly shiny finish that looks rather like a deep bluing.

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A closer look and you can see the adjustable foresight blade.

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A quick view of the bottom, showing the new fake magwell and real magwell. The receiver screws down into the back of this section, the front of it is supported by the metal frame of the VSR magwell.
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The next step is to make the bolt handle unit. This is made in four parts. I turn the ball on the lathe, drill through it to fit a narrow diameter round bar which is brazed in place. I attach it to another part made on the lathe, which surrounds the haft of the bolt and has a cutout for the out of battery safety.

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The back cap is cast from my original 3D printed model used on the G98.

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And that, pretty well, is that. Just a few last bits of touching up paint here and there. I’ll also be making a scope mount for this soon, once I have worked out how to make one that looks ‘right’.

Finished pictures to come!

If you are interested in the history of the K98k, you can check out the introduction article here.

If you like this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy many of our complete products via Etsy.