Sten Suppressor MkII

Cold War, Complete builds, Sten, Sten Suppressor, Sub Machine-guns, Suppressed, Weapons, WWII

I realised the other day that I hadn’t updated my Sten Suppressor pictures in about two years, in spite of making this much nicer model for some time.

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This replica can be used correctly on the MkII and Mk5 Stens, the latter format would make it a Mk6 if you were so inclined.

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I’m using a thicker canvas for the cover than before and a thick cotton cord, ready laced up in the correct format (straight laced, like British Army boots).

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A securing screw locks it into place on the barrel.

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The front cap is made from cast rubber.

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If you want a suppressor of your own, you can buy it here.

Don’t forget you can buy many of our smaller items via Etsy. Our larger items can be found here

 

If you have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

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Stopping Rifle: Build 3

Imperial Era, Sporting Arms, Stopping Rifle, Weapons, WWI

The forestock fitted in place is a little bit longer than the original but is fastened in the same way.

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This definitely improves the overall shape of the rifle.

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With the woodwork shaped and the buttplate fitted I applied a few layers of finish, leaving it to dry.

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In the metalwork department, I stripped the original paintwork from it. Underneath is aluminium of some kind, though some parts are an odd coppery colour.

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I applied Birchwood and Casey’s aluminium black. A couple of coats later and I have a nice dappled finish across the surface.

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The buttplate, being steel, is brushed smooth (though with a swirling pattern of sorts left on for some semblance of grip) and heated to a dull red before being quenched in oil. This leaves a rather pleasing mixed-colour finish varying from straw to light blue.

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The screws are blacked to fit in.

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The last bit is to mark up the rifle appropriately. On the bottom plate I’m marking the gun with my details and the ‘calibre’. Though it’s not technically .700 NE, the shells are actually very close.

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The first step is a quick going over of the script to give a shallow etch to follow. One can then lift the paper to check the etch is deep enough in a few places before removing the whole lot.

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With the paper removed, I add depth and boldness to the capitals and detailing in the few places I have the skill to add it.

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Once all the text is to depth, I used Birchwood Casey’s aluminium black as per the rest of the gun. In the picture below you can see where the back of the foregrip assembly had an argument with my planer, which was a sad event. That being said, I hope to make a replacement in the near future.

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I’m pretty pleased with how the script came out. This is only my second attempt at engraving work and I feel it is quite an improvement over the first. I’m not 100% happy with the calibre, but the script typeface isn’t too bad.

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This is basically finished now, so photographs of the complete item to follow!

 

If you are interested in this project you can see the rest of the project here. If you have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

Stopping Rifle: Complete

Complete builds, Custom builds, Imperial Era, Products, Sporting Arms, Stopping Rifle, Weapons, WWI

At long last, the Stopping Rifle is done. So anyone planning on bringing an elephant or tiger to a site near me had better watch out!

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This break action is very satisfying to carry broken over the arm and practice your swift mountings in the bedroom mirror.

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The buttplate, lightly oil finished. I’m yet to take a picture that does this justice, but that gorgeous selection of colours fading from one to another is very satisfying.

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The straight-wrist stock is a classic English side-by-side design. I’ll probably make other styles of stock in future versions.

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The shells are roughly based on .700 Nitro-Express. These are quite nice for extraction and pocketing, a nice handful in every pair.

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The Express sights deserve comment. Given the nature of express cartridges, heavy and slow, they have a somewhat rainbow trajectory. This style of sight allows the shooter to quickly select their range and fire without having to finely adjust a wheel or tangent.

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At the front, I’ve taken a leaf out of the French book of rifle design, a chunky front post (already there) for fast shooting and a finer notch in the middle for more precise shots, just in case I ever want to make them!

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Broken open, the shells look pretty good! APS cartridges are the heart of this system, though I may make some custom shells in the future.

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Finally, the etching. I felt that this was the sort of detail that really needed doing. At some point, I’d like to come back to this and redo it with more extravagant etchings, some scrollwork or an elephant or something. Maybe when I’ve had a bit more practice…

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If you are interested in this project you can see the rest of the project here. If you have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

MAS 36: Introduction

Cold War, History, MAS 36, Rifles, Weapons, WWII

During the 1920s and 30s, the French Military undertook an extensive project of re-organising and updating their small arms. Although this seems rather contrary to the Treaty of Versailles, the French had a real hodge-podge of weapons after WWI.

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The Infantry rifle program had three tiers: Firstly to convert all of their existing rifles to a new cartridge 7.5mm rimless, a semi-auto rifle for frontline combat troops to follow up on the largely successful experience of the RSC1917 during the Great War and finally, when these developments took longer than expected, a new bolt-action in the new cartridge.

This bolt-action was designed to be a simple, cheap second line rifle to equip those not needing a semi-auto.

In spite of development starting in the 20s, the new rifle was adopted, as the name suggests, in 1936.

This rifle is an integral magazine, stripper clip fed rifle of epic simplicity, with 65 parts only. This was designed to have minimal user-operable and modifiable parts (what today may be called ‘soldier proof’), with most of these being the bolt and its components for cleaning.

The sights were armourer adjustable, with a simple elevation adjustment for range for use by the soldier. These were a rear mounted aperture and chunky front post protected by wings. Later versions had a fully encircled foresight.

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The bolt handle is bent forward  to be above the trigger for faster cycling, reminiscent of the Metford and Lee Speed series of rifles.

The locking lugs are at the back of the bolt, in the hope that they would be less prone to mud fouling and the bolt itself could be removed and stripped without tools.

An interesting feature carried over from previous French small arms: the MAS36 lacked a manual safety. The French taught soldiers to carry the rifle with an empty chamber, full magazine, so a manual safety was unnecessary.

MAS40

The MAS40, France’s intended frontline rifle.

French rifle manufacture accelerated in the lead up to the German invasion in 1939/40, and a good number of MAS 36s were in solder’s hands by this time. The MAS 40 semi automatic being just ready for adoption but not for production, the MAS 36 was the most modern rifle available.

French WW2
With the capitulation of France, the MAS 36’s future looked bleak. The Vichy French kept theirs, Germany captured some and some made their way out of Dunkirk. A handful even ended up with the Resistance.

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In use with Axis forces, here Latvian SS.

They saw service in some remaining French Colonies and some very limited use by the Germans. Postwar, the French picked up production again very quickly, producing the standard rifle, paratroop version as well as versions to fire French 50mm or 22mm NATO standard rifle grenades. The ’36 was sent out to Indochina from 1946 with French forces where it was used against Viet-Minh forces effectively until their war aid from the Soviets improved from bolt-actions to SKS self-loading rifles and AK47s. The ’36 was passed over to local forces and captured in reasonably large numbers by Viet-Minh.

Indochine-196

The paratroop version, shortened, lightened and with a folding aluminium buttstock.

The French were not finished with the rifle however. In Algeria and Morocco, it saw extensive use with French forces throughout the conflict even after the self loading MAS 49/56 started to be made available. It still took until the 1970s before this prewar rifle was relegated to its proper (and originally intended) place in the reserves.

49.56

A MAS49/56, the replacement

The penultimate version of the ’36 was developed by the Navy for line throwing, these were still in use during Desert Storm and are likely still in storage, with the last being a .22 conversion for training.

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Senegalese soldiers with US Officer Cadets on exercise, 2009.

The MAS 36 ended up being distributed to and used by former French colonies in the main, with the highly unstable Central African Republic being the last to use it as a frontline combat rifle officially. It still serves in a number of countries as a second line or unofficial arm for militia units.

 

Or it did, until the Syrian Civil War. It was still in use as late as 2015 there with use only tapering off due to ammunition sourcing issues.
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I am of course working on an airsoft MAS-36. It is VSR based and will use the MkII magwell, 3D printed parts and original woodwork.

I would very much like to recommend these articles 1 and 2 if you want to read more about MAS 36 use.

You will be able to follow the build progress here as it is published.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

MAS 36: Build

Cold War, MAS 36, Rifles, Weapons, WWII

The first step was to fit the woodwork as far as possible. Due to the split woodwork I have to estimate it to some extent as I’ll have to fill the gap with a receiver.

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I’m using the MkII magwell, a much easier design to fit than the previous version.

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Rough fitted, I can design the receiver.

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Three days and many cups of tea later…

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This has been done in two parts, the trigger guard tang is being done separately, which gives me a bit more flexibility if a dimension is out slightly.

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And on the other side, markings. I’ve really got into doing these lately, they are satisfying to reproduce and add an air of authenticity to the replica.

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The rear sight is the early pattern one to go with the rest of the gun. Finding photographs of this variant to work from was very tricky, but the end result works just like the originals.
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The receiver, now printed, arrives!

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And amazingly, this fits first time. As does the rear sight unit.

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The underside looks a bit rough now, but a bit of filing down will smooth it off nicely.

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The rear sight is adjusted by pushing the leaf down and adjusting the slider forwards and back, a pretty unusual system.

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Once I’d cleaned out the peep hole it’s quite a nice light sight.

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The top hand guard was a bit of a puzzle. The wood of the original stock was a mystery, certainly not like anything I’ve worked on before, it has the appearance of beech but is much easier to work. I’ve decided it must be something tropical, given the French had Colonies in Africa and the Far East it’s not beyond the pail to think they may have shipped in some durable, rot-resistant timber that would be perfect for gunstocks.

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The timber I have used is also a mystery wood. Given to me by a friend its previous life was as some window frames, but this use is much better. Nothing else matched the original wood quite as well in grain structure and once stained or oiled to match it should blend in nicely.

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Unfortunately due to having to house the VSR I couldn’t be completely true to the original shape of the rifle. Once the middle band is in position it should break up that slight slope quite nicely though.

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And the nose cap or, as the French call it: Mouthpiece. This is the late type as the early type (when they are available) are about £50 at the time of writing. Understandable as they were only used on the first two/three batches of guns or so compared to the six or seven runs that came later. I’ll be modifying it to look correct for this early model.

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The next step was the bolt handle, as I was making a batch of Enfield bolts already I added this to the parts list. The main shank was turned on the lathe, left just a smidgen longer than an Enfield bolt. The haft is 8mm steel bar bent to the correct shape.

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This was a really tricky one to do, most bent bolt handles  have one bend in them and are then straight down or slanted back. This one is not only slanted forward, but has a kink outwards from the rifle as well, this with bolt operating speed in mind as the rifle was designed at a time where the replacement of bolt actions with self-loading rifles was imminent.

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From this angle you can see the outwards kink. I feel I’ve got this pretty darn close to the original though I say so myself.

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The back cap made, I’m going to have to add some detailing to this to make it look right.

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The new middle band/sling swivel arrangement. This had to be 3D printed as there were absolutely none to be found.

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The mouthpiece and front sight guard has finally been modified. I cut the top of the hood off, straightened the steel and added the lips to the wings with the MIG welder.

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The back cap details added, I put the straight lines in with the hacksaw, the letters with stamps. If I did this again I’d probably soften the metal before doing these as it turned out to be a little harder than expected resulting in stampings that weren’t as deep as I’d like.

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Fitting the trigger guard permanently in place. You may also notice I’ve done the first paint coat on the receiver, oil finished the bolt and added a finish to the top guard.

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This is pretty much the job done. There are a few bits of detailing and last touches to complete the rifle but I’ll let you enjoy the overall effect of the finished item.

 

If you want to see the finished item, you can see it here when it’s posted.

Don’t forget you can buy many of our smaller items via Etsy. Our larger items can be found here

If you have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

The DeLisle Commando Carbine: Introduction

Cold War, Delisle, History, Rifles, Suppressed, Weapons, WWII

The DeLisle carbine was born of a need, usually by special forces units, to dispatch enemy soldiers quietly. This came from the rise of raiding tactics used by British forces against Fortress Europe, the only way that precision strikes could be made against German targets.

Although large-scale raids did occur, many were smaller scale and undertaken by the newly formed Commandos and Parachute units. Taking out one or two sentries discretely before moving up to the target would allow soldiers to get much closer to their objective before the main, noisy assault. 3-1

The carbine itself was the lovechild of an SMLE, (receiver and furniture) a 1911 (magazine) and a Maxim style suppressor. The reason for its near legendary status as one of the quietest arms ever made is that every aspect of it was either chosen for its quietness or modified to achieve it:

  1. The ammunition: .45ACP is a subsonic cartridge. This means that, never breaking the sound barrier, it does not have a sonic ‘crack’. A quiet ‘whizz’ is easily drowned out by ambient noise.
  2. The SMLE has very few ‘clicky’ parts already. The safety is already silent, the cock on close action means there is a fairly quiet slide into battery. The bolt was baffled so that when opened it would not make a loud clack. For when it was being closed the bolt handle had a baffle so it wouldn’t clack against the receiver band.
  3. The suppressor is huge. Much, much bigger than you could reasonably carry on a pistol. It also proved very effective at catching and slowing gasses down before getting rid of them at a low enough pressure to reduce the noise massively.

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It is known that the DeLisle was issued to and tested by Combined Operations (who ran the Commando type raids) in the field, but finding solid accounts of their use during WWII in Europe is pretty tricky. The only account I have found so far is one by a Jedburgh Commander who says that one was used to successfully dispatch two German officers (1944). D1-4

Other more substantial accounts outlining more specific details of their use have been recorded in the Far East against the Japanese and during the Malayan Emergency. They point to it being used very much as a psychological weapon, taking out individuals during ambushes at night or on roads during the day, killing one or two men in a lorry. Being almost silent, the Japanese involved struggled to know they had been fired upon and even more-so where from.

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Similarly it was deployed against bandits and terrorists in Malaya, allegedly by plantation operators. One man caught out alone in the fields had a significant advantage when he could fire on a group of hostile enemy without giving his position away. Just a couple of men so armed would have a significant force multiplying effect. 

 

Just before I wrap up, the folding stock ‘Para’ version does deserve a mention. Originally, these were supposed to make up 50 items of the order, but it looks as though they were left until last. As a result, when the order was cancelled there was only this sample produced as far as we know.

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And in case you are not familiar with the Vintage Airsoft format by now… I will be building a De Lisle carbine! This build will be VSR based, using my new MkII magwell and almost certainly making use of my lovely ‘new’ mill (more to follow on that when it arrives!).

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You will be able to follow the build progress here as it is published.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

Enfield No.4: Introduction

Cold War, History, Lee-Enfield, No. 4 L-E, Rifles, Weapons, WWII

The British had been looking at replacing the Short, Magazine Lee-Enfield No.1 MkIII for some time. In fact from the adoption of the Lee-Metford, the general design had been replaced in general service at least twice and with dozens of minor modifications to boot.

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Trials had even taken place to find its complete replacement before 1914, though the outbreak of the Great War (along with some problems with the .276 Enfield cartridge) prevented the Pattern 1913 Rifle from being adopted and issued. For those not familiar with the P13, it was very much a departure from the Lee design.

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  • It used a Mauser type bolt, front locking rather than rear locking (greater potential for accuracy)
  • It had a rear-mounted aperture sight, rather than a notch mounted halfway down the barrel. This longer sight radius improved accuracy potential and the aperture is a much more natural sight for acquiring mobile targets
  • A 5-round built-in magazine well rather than 10 round detachable. Given the Lee design was put up against Mausers of the 5 round built in magazine type during the Boer Wars and been found drastically wanting it clearly wasn’t seen as much of a disadvantage

These concepts did see some use in the form of the P14 rifle which was almost a .303 version of the P13 and later in the M1917, a version produced by the US in .30-06.

After the end of the Great War, once armies had begun their conversion back to a peacetime footing it was clear that there would be more SMLEs and P14 rifles than they had any use for and the idea of replacing such a plentiful inventory with yet another rifle built from scratch did not hold much water with the Brass. Doing so would also require political motivation and this was lacking in a war-weary country, member of the disarmament-prone League of Nations.

Lee-Enfield-Mk.V-sides

 

There were some attempts to bring in the valuable aperture sight, with the added benefit of cheaper manufacturing (the SMLE is an expensive design to produce), though the No.1 MkV of the 1920s proved to actually be more expensive than its predecessor with the rear mounted aperture being quite fragile, though the No.1 MkVI of the 1930s is the predecessor of the No.4, even though it wasn’t adopted (well, sort-of).

As a result, Great Britain and the Empire began WWII with exactly the same rifle as they began WWI. Not an alteration, updated or refined version. Exactly the same. They had even put the magazine cutoff back in place to spite that bit of efficiency saving made during the last war.

However as before, the rifle was still expensive to manufacture and a replacement had to be found. While there were some reserves of SMLEs and P14s (and the US shipping over their unloved M1917s for use with the Home Guard) after the fall of France, Britain needed lots of rifles, fast.

 

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The No.4 MkI was the answer. Adopted in 1941, this design ditched a lot of unnecessary machining on the left side of the receiver and charger bridge and had a simpler stock design. The barrel was heavier and free-floating, meaning greater potential accuracy and last but not least: the aperture sight was mounted on the receiver and was here to stay.

Savage Enfield No. 4 Mk I

 

Further modifications were made during the war for efficiency resulting in the MkI* and postwar the No.4 Mk2 (note the change from Roman Numerals to Arabic in 1944) made improvements to the trigger by attaching it to the action itself rather than suspending it from the trigger guard. A number of MkIs and MkI*s were modernised in this way and the buttplates swapped back to brass after the war efficiency saving of zinc alloy models.

 

The No.4 didn’t make it to the Far East during the War. India and Australia just kept making the SMLE and these were used throughout the campaigns against the Japanese. Postwar No.4s were used in Korea, but by the Malayan Emergency in the late 50s British soldiers were at worst carrying the No.5 Mk1 and much more likely to be seen with the SLR L1A1.

 

This was a long introduction, but the Rifle No.4 was a long time in coming and it seemed a shame to not cover its long and rich design history. If you want to see the very sexy No.1 MkVI trials rifles you can see them here at Forgotten Weapons.

 

I am currently building a No.4 MkI from a VSR for a customer, you will be able to follow the build progress here as it is published.

If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

Stopping Rifle: Build 2

Imperial Era, Inter-War (1918-1939), Sporting Arms, Stopping Rifle

At the end of the last post, we were taking a look at the woodwork. Since then I’ve had to take some time out from the workshop but work has not halted!

The rear sight parts have arrived and need some rubbing down and smoothing off before painting up.

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Back in the workshop, the APS shells have finally arrived and been modified to fit the cartridges. This also gives me an opportunity to do a test fire with most satisfying results!

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This was also something of a preview of the finished item. In this shorter format it will make for quite a nice coach gun for suitable games.

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Out came the gouge to finish the front of the comb. I went for a very steep scoop on both sides.

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The depth of it means that I have a nice reference point at the front of the comb.

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The rear sight fitted in place, using the screw thread already built into the gun for the front securing screw and a second one drilled and tapped for the rear screw.

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I may have to fill the screw heads, which being Phillips are a bit unsightly.

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Each of the leaves folds down and back up nicely, though the front is a little floppy at present. I’ll add some material to increase friction before finishing.

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Using the dremmel I etched out an ‘S’ on the tang. When the safety is on, the ‘S’ is visible, when the gun is hot it is covered. Without a positive visual identifier of condition I found this safety design was difficult to check without moving it.

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It’s now really starting to take shape.

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I need to make a new forestock and buttplate, but these are all finishing touches compared to the rest of the work.

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If you are interested in this project you can see the rest of the project here. If you have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

 

 

Inert Welrod Replica

Cold War, Complete builds, pistol, Suppressed, Weapons, Welrod, WWII

This is a little side-project I have been working on due to several requests. This replica Welrod is almost entirely 3D printed. I’ll be offering it in kit and complete form.

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The trigger and grip safety are both sprung.

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Both rear and foresight have blobs of phosphorescent paint to simulate the glowing radio-luminescent sights

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The bolt opens and locks like the original.

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It has a detachable magazine.

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And the shroud can be removed to access the suppressor and barrel.

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The suppressor internals, showing the spacers, rubber wipes and washers.

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And the rebated muzzle, which allowed the gasses to expand a bit for a slightly tidier kill when used pushed up against the body of an unsuspecting target.

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If you are interested in this project or have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.

Stopping Rifle: Build 1

Custom builds, Imperial Era, Inter-War (1918-1939), Sporting Arms, Stopping Rifle, Weapons

The Stopping Rifle is being built from a Hwasan double barrelled shotgun. The guns themselves are alright, however their standard shells are pretty awful. As a result…

The first step in the stopping rifle build is making usable shells for it. I’m wanting to keep the chunky feel of the standard shells, but with the reliability of something better. Many Hwasan users convert their shotguns to take APS shot shells, I’ll be doing something along those lines by making special shells in the style of .700 Nitro-Express.

Hwasan_shells_2018-Jan-06_01-27-51PM-000_CustomizedView52717803590

These are 3D printed, painted up and, though I say so myself, look great. This is one type next to an airsoft Webley shell for scale.

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This will have a barrel in it to increase velocity of the 1-2 BBs it will take for a bit more range over a standard shot shell. I’ll make some shot shells for close up work as well.

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On top, I’ll fit these distinctive Express sights. These were designed to allow the shooter to shoot quickly in an emergency as well as fairly precisely when more time was had.

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On the original rifle each leaf was for a fixed range, typically between 50-500 yards depending on the calibre.

Hwasan_express_sights_2018-Jan-07_11-15-11PM-000_CustomizedView7042982883

These could be folded down quickly to change the range easily.

Hwasan_express_sights_2018-Jan-07_11-31-55PM-000_CustomizedView1588805279

When lined up, the vertical white line helps with foresight acquisition.

Hwasan_express_sights_2018-Jan-07_11-14-52PM-000_CustomizedView55152935793

In the real world, I cut out my walnut buttstock.

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Cutting and fitting it to the action was a very involved process.

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To get to this stage took about two hours of solid work. The receiver cutout for this is incredibly complicated, with lots of nooks and crannies.

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Another hour and a half or so later, the action is pretty much fitted.
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The metalwork is recessed quite deep into the wood at this stage, which can be cut back to fit closely. This excess makes it harder initially to fit the metalwork, but it does mean that there won’t be a big shelf between the metal and the wood.

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As you can see, there’s a tiny gap between the stock and action, which I will fill with an oil finished steel fillet which should make a nice contrasting join.

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Next I use the electric planer to take the thickness down to meet the action and add some very rough curves.

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Before achieving the rough shape with the hand plane, drawknife and palm plane.

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If you are interested in this project you can see the introduction here. If you have an idea of your own, drop us a line on enquiries.vintageairsoft@gmail.com to discuss. ‘Like’ our Facebook page or follow the blog to get regular updates on projects and interesting videos and articles.

 

Don’t forget you can buy our smaller items via Etsy. Our larger items can be found here.